Correlation between Properties of Oxide Compounds Formed on Contact Surfaces of Cutting Tools and Cutting Tool Wear Resistance

Nesterenko, Vladimir P.; Lasukov, A.A.; Retyunskiy, O.Yu.

doi:10.4028/www.scientific.net/MSF.927.141

Paper Titles

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Effect of Heat Treatment on the Structure and Properties of Titanium Alloy VT22 Welded Joints Produced by TIG-Welding with Flux-Cored Wire
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Developing New Powder Wire for Surfacing Details which Works in the Wear Resistance Conditions
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Comparison of Two Methods of Cutting Temperature Calculation
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Correlation between Properties of Oxide Compounds Formed on Contact Surfaces of Cutting Tools and Cutting Tool Wear Resistance
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Improvement of Research Procedures into the Highly Rigid Welded Metal Using Thermal Microscopy Facilities
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Investigation of Thermal Cycle Effect on Hardening of Deposited High-Speed Metal
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Superminiature Eddy-Current Transducers for Studying Steel to Dielectric Junctions
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Technological Improvement of Surfacing of Parts of Hammer Crushers Used in Coke-Chemical Industry
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HomeMaterials Science ForumMaterials and Processing Technology IICorrelation between Properties of Oxide Compounds...

Correlation between Properties of Oxide Compounds Formed on Contact Surfaces of Cutting Tools and Cutting Tool Wear Resistance

Abstract:

The article describes the influence of the acidity degree of oxide compounds formed on contact surfaces of carbide cutting tools type P on their wear resistance when cutting materials causing intensive diffusion wear. It was found out that when the acidity degree of surface film oxides formed on the cutting wedge contact surfaces decreases, wear resistance of cutting tools tends to grow.

Info:

Periodical:

Materials Science Forum (Volume 927)

Main Theme:

Materials and Processing Technology II

Edited by:

Dr. Dmitry A. Chinakhov

Pages:

141-147

DOI:

https://doi.org/10.4028/www.scientific.net/MSF.927.141

Citation:

V. P. Nesterenko et al., "Correlation between Properties of Oxide Compounds Formed on Contact Surfaces of Cutting Tools and Cutting Tool Wear Resistance", Materials Science Forum, Vol. 927, pp. 141-147, 2018

Online since:

July 2018

Authors:

Vladimir P. Nesterenko, A.A. Lasukov, O.Yu. Retyunskiy

Keywords:

Acid, Base Active Sites, Carbide Alloys, Cutting Tool, Diffusion Interaction, Oxide Surface Compounds, Wear Resistance

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References

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Paper TitlePages

Chemical Vapor Crystallization of Hard Nanocomposite Tungsten Carbide Layers for Extreme Applications

Authors: V.L. Goncharov, Y.V. Lakhotkin, V.P. Kuzmin, Vladimir K. Alimov, J. Roth

Abstract: The physico-chemical fundamentals (thermodynamics, kinetics) of tungsten carbides crystallization process are presented. Chemically vapor deposited coatings composed of tungsten carbides, metallic tungsten matrix with nanoparticles of tungsten carbides are synthesized from gaseous mixture of tungsten hexafluoride, hydrogen and propane at temperatures ranging from 623 to 923 K and can be used as materials for extreme environments. The physical and mechanical characteristics of these CVD coatings are discussed.

Tool Wear and Surface Integrity in High Speed Milling of Forging and Cast TA15 Alloys with Coated Carbide Tools

Authors: P. Liu, Jiu Hua Xu, Yu Can Fu

Abstract: TA15 (Ti-6.5Al-2Zr-1Mo-1V) is a close alpha titanium alloy strengthened by solid solution with Al and other component. A series of experiments were carried out on normal and high speed milling of TA15. The recommended tools for many years had been the uncoated tungsten carbide grade K. In this work, the tool life of coated carbide tools used in high speed milling of forging and cast titanium alloy was studied. Additionally, the wear mechanism of cutting tools was also discussed. Finally, surface integrity, including surface roughness, metallograph and work hardening, were examined and analyzed. The result shows that the surface quality of forging and cast machined by carbide cutter is similar, but the tool life of carbide in high speed milling of forging TA15 is longer than that in high speed milling of cast TA15.

189

Study on the Cutting Force of Inconel 718 Machined by Different Cutting Tools

Authors: Guo Sheng Geng, Jiu Hua Xu, Y.C. Fu, B. Yang, L.L. Su

Abstract: Inconel 718 is widely used in aerospace, nuclear power and gas turbine industries. On the other side, it is well known as one of the most difficult-to-cut super alloy and its efficient machining assumes a lot of importance. Therefore, this paper presents an experimental investigation on the cutting force of Inconel 718 machined with several different kinds of cutting tools. Both single-factor and orthogonal experiments were carried out with cemented carbide, cermet and CBN tools. The effects of cutting tools and cutting parameters on the cutting force are investigated and the optimal cutting conditions are recommended.

A New Method on Choosing Tool Materials at High Speed Machining

Authors: Hu Ping An, Zhi Yuan Rui, Rui Feng Wang, Jun Feng Guo

Abstract: Aiming at the key problem of tool choice presented at high speed machining, this paper analyses the characteristic of existing materials of high speed machining tool from three aspects of mechanics, physics and chemistry, and sums up the cutting property of work materials combining with some experimental results and literatures. By integrated comparison of the property of materials of tool and workpiece, a method of choosing tool material for corresponding to workpiece is offered. Finally, some matched materials of tool and work are provided for convenient choice, which can acquire better effects than used testing or experience ways and means.

745

Oxidation Kinetics of Chromium Carbide Coating Produced on AISI 1040 Steel by Thermo-Reactive Deposition Method during High Temperature in Air

Authors: Şaduman Şen, Ozkan Ozdemir, A. Sukran Demirkıran, Uğur Şen

Abstract: Oxidation of chromium carbide coating formed on AISI 1040 steel deposited by thermo-reactive deposition method (TRD) has been realized by two stepped reactions. In the initial part of the reactions in the oxidation process, carbon atoms combined with chromium on the outer part of the coating layer react with the oxygen in air, effectively up to 120 min. After that, the chromium atoms react with oxygen in the air and produce Cr₂O₃ phase on the coating layer. The higher the temperature and the longer the treatment time, the more the Cr₂O₃ phases became. The kinetic study was realized for the reactions of carbon and chromium with oxygen, individually. The kinetic study of oxidation was calculated by weight changing of the coated samples at the temperatures of 973 K, 1073 K and 1273 K up to 720 min. We established that the chromium carbide coated steel are characterized by an insignificant increase in the mass in the oxidation period up to 3.5 h, after which the degree of oxidation increases somewhat. The nature of oxidation kinetics for chromium carbide coated steel varies from some mass degrease in the initial period ( 2 h) in connection with the formation of CO and CO₂to later mass increase with in connection with the formation of Cr₂O₃ layer. The oxidation resistance of chromium carbide coated steel decrease with an increase in oxidation temperature. The growth rate constant of oxidation of chromium carbide coated steel ranged from 5.13x10^-13 to-9.617x10^-11 g⁴.cm^-2s^-1 in the initial period of oxidation (up to 120 min), while it ranged from 3,163x10^-13 to 2.188 x10^-10 g⁴.cm^-2s^-1 in the second period of oxidation test (over 120 min). The activation energies of oxidation of the chromium carbide coated steel are 185 kJ/mol for the initial period and 215 kJ/mol for the second period.

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