THERMEC 2018

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Authors: Dagoberto Brandão Santos, Raphael França Assumpção, Daniela Barçante Perasoli, Dalila Chaves Sicupira
Abstract: The UNS S32205 duplex stainless steel was warm rolled at 600°C with 60 and 80% of thickness reduction. The microstructure was characterized by optical, scanning and transmission electron microscopy, X-ray diffractometry and EBSD. The corrosion resistance was evaluated by electrochemical behavior in the chlorine ion environment using potentiodynamic polarization measurements. The tensile strength reached 1185 MPa and 1328 MPa, after warm rolling with 60 and 80%, respectively. In steel as-supplied, hot rolled and annealed, the tensile strength was 774 MPa. Ferrite microtexture presented the α-fiber and the rotated cube component, while the austenite enhanced the brass, copper, and cube components to a lesser extent. The substructure was characterized by intense formation of tangles and forests of dislocations and discrete subgrains in the ferritic phase and by planar gliding of dislocations and formation of dense dislocations walls in the austenite. Despite the existence of a certain similarity among the values of pitting potentials obtained for all samples, the number of pits observed was higher in the as-received sample, followed by the samples with 60 and 80% reduction. These results draw attention to innovative routes in the industrial production of duplex stainless steel of this class, even considering ductility lost. Keywords: Warm rolling; Mechanical strength; Texture; Substructure; Corrosion resistance
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Authors: Tobias Schaffner, Alexander Hartmaier, Michael Pohl, Valentin Kokotin
Abstract: The hydrogen-induced damage behavior of ultra-high strength steels (UHSS) has been predicted by a combination of experimental and numerical investigations. Firstly, the resistance against hydrogen-induced failure was examined by slow strain rate tests (SSRT) using various sample geometries and hydrogen contents. Secondly, the hydrogen distribution and loading conditions during the tensile test were calculated by means of the finite element method (FEM). Finally, a combination of various damage models was applied and validated by further SSRT. The main result of this study is a failure prediction model, which considers local stress and strain conditions, as well as hydrogen content.
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Authors: Yusuke Terazawa, Katsuyuki Ichimiya, Kazukuni Hase
Abstract: In order to achieve excellent toughness of heat affected zone (HAZ) of low carbon steel plates by welding, several microstructure control techniques using fine particles have been developed. In particular, Ca-oxysulfide inclusions have been used in a lot of steel plate products, because they are thermally stable even in near the fusion line of weld joint and they have grain refining effect in HAZ. In cases where heat input is large (>100kJ/cm) and microstructure of HAZ mainly consists of polygonal ferrite, it has been clarified that Ca-oxysulfide inclusions act as nucleation sites of polygonal ferrite in HAZ during the cooling process after welding. However, in cases where heat input is medium (≈50kJ/cm) and microstructure of HAZ mainly consists of bainite, nucleation effect of Ca-oxysulfide inclusions and that of mechanism have not been clarified. This study investigated the nucleation effect of Ca-oxysulfide inclusions in medium heat input welding by in-situ laser microscope observation and the lattice misfit between Fe-matrix and Ca-oxysulfide inclusions.
130
Authors: Giuseppe Napoli, Stefano Grimozzi, Claudia Rocchi, Andrea di Schino
Abstract: The mechanical properties of steels are strictly connected to chemical composition as well as to microstructural features obtained after thermo-mechanical processing. As a consequence, recrystallization and grain growth are relevant to the mechanical properties of steels, thus suggesting the necessity of mathematical models able to predict the microstructural evolution after thermo-mechanical cycles. In particular, in stainless steel grades, mechanical characteristics, and a proper microstructure with an adequate grain size distribution, are very important in order to achieve the required formability and deep drawing properties for many applications. This paper deals with the study of microstructural changes, such as grain size variations and recrystallized volume fraction in stainless steels during isothermal treatments through the application of a mathematical model, able in general to describe the primary recrystallization and grain growth in metals. The developed model takes into account the recrystallization phenomenon and Zener drag effect. A general continuity equation is proposed describing in continuous way recrystallization and grain growth phenomena without taking into account textures effect. The influence of input parameters is analyzed.
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Authors: Haruo Nakamichi, Katsumi Yamada, Kaneharu Okuda, Toshinori Ishida, Masato Ohnuma
Abstract: Nano size precipitate morphologies are very important for considering the precipitate hardening mechanism of HSLA steels. Systematic analysis of precipitates from nano scale to bulk scale were carried out using Nb bearing hot rolled steels through transmission electron microscopy (TEM) observations and chemical analysis of precipitates by solvent extraction. A small angle neutron scattering (SANS) experiment was also performed using a Hokkaido Univ. compact neutron source to understand average precipitate size. Results show that both changes in hardness and the amount of precipitates (under 20nm in size) have the same tendency. Precipitate is recognized as NbC plates, which have coherency with the steel matrix by Baker-Nutting orientation relationships. A row of precipitates, formed on the interface between austenite and ferrite during transformation, is also apparent. The SANS profile shows that small size precipitate formation is detected even though the amount of precipitation is small. In addition, the magnetic scattering component of the SANS profile has high sensitivity to NbC precipitates compared with that of the nucleus scattering component. By comparing precipitate data from comprehensive experiments, we consider the relationship between precipitate behavior and the hardening mechanism.
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Authors: Georgii Kodzhaspirov, Andrey Rudskoi
Abstract: In recent years, great attention is paid to the creation of methods andthe technological processes providing ultrafine-grained state of metal materials including submicro - and nanocrystalline ones. It pertains to structural components and to the phases constituting the particular metal or alloy. The main development in terms of obtaining bulk metallic materials received in recent years, various schemes of processing of metals by plastic deformation, which allows to realize the so-called severe plastic deformation (SPD). Such approach usually propose realization of large plastic strains, providing a well-developed fragmented substructure with the creation of high angle misorientation of the boundaries between the fragments of the substructure. The second direction in receiving finely divided state is to create technologies that provide a significant refinement of phase as a result of processing. The most effective way of achieving both the above effects applied to bulk metallic materials is Thermomechanical Processing (TMP), which can be used as a standalone technology or in combination of such methods as accumulation roll bonding (ARB) or other similar SPD methods. This paper discusses various methods of thermomechanical processing, based on the use of hot, warm and cold deformation, in various combinations applied to single and multiphase steels, ensuring the achievement of ultra-fine grained structure with elements of submicro - and nanostructures.
147
Authors: Yuya Sato, Yoshiaki Murakami, Igi Satoshi, Nobuyuki Ishikawa
Abstract: In this study, the occurrence of cold cracking in high strength steel welds were investigated in terms of residual stress and hydrogen diffusion behavior. The y-groove weld cracking test of TS780MPa grade steel plate was conducted with intentionally introducing hydrogen into the shielding gas during the gas-metal arc welding (GMAW). Since local stress is one of the most important factors for the cold cracking, residual stress distribution in the weld joint was measured by the neutron diffraction using TAKUMI in J-PARC. The root region, which is usually the crack initiation site in the y-groove cold cracking test, was under a multi-axial stress state and showed highest tensile residual stress in the transverse direction. It was considered that hydrogen diffusion and accumulation could be enhanced in the high stressed root region, resulting in cold cracking. Therefore, hydrogen diffusion behavior and stress distribution in the y-groove weld joint was investigated by a coupled thermo elastic plastic and hydrogen diffusion analyses. Hydrogen accumulation occurred in the root region where showed highest hydrostatic stress. The point where showed the hydrogen accumulation was well corresponded to the crack initiation site. It was indicated that local hydrogen concentration after welding was another important key factor for the cold cracking. From these investigations, it was essential to take the combination of local hydrogen concentration and residual stress distribution near the root region into account for the highly precise estimation of cold cracking.
153
Authors: Sho Matsui, Chisato Wakabayashi, Shinji Kodama
Abstract: If resistance spot welding (RSW) is conducted when there is a gap between a steel sheet and an unmovable electrode, the steel sheets are bended by a movable electrode, and the quality of RSW is influenced. Therefore, it is necessary to understand the effect of the gap on RSW. In this study, two high-tensile strength steel sheets were welded with the gap. In addition, cross-section observations and cross tension tests were conducted to verify the effect of the gap on weldability and joint strength. Consequently, two notable results were obtained. First, the observation indicated that deformation around the corona-bond was varied depending on the gap. Second, the cross tension tests showed that the gap decreased the joint strength even though the nugget was large enough. These result indicated that controlling the gap is important to ensure the quality of RSW.
158
Authors: Beatriz Pereda, Leire Garcia-Sesma, Beatriz López
Abstract: In recent years, steels microalloyed with high Ti levels have received increasing attention due to the interesting combination of high strength and formability because of the dispersion of nanometric sized titanium carbides that can be formed within the matrix. However, one of the problems related to these compositions is that their performance can be highly sensitive to variations in the processing route. To study this, in this work coiling simulations were performed by dilatometry tests with a reference Nb microalloyed steel (0.03%Nb) and a high-Ti steel (0.03%Nb-0.1%Ti) using temperatures from 550 to 675oC. The mechanical behaviour of the samples was characterized using Vickers hardness. A large hardness increase was observed in the high-Ti steel samples, resulting in estimated yield strength increases between 69 and 214 MPa. This improvement in the mechanical behaviour was very dependent on the coiling temperature; the maximum hardness was observed at 625oC-650oC, while this decreased drastically for temperatures from 550oC to 600oC and at 675oC. EBSD and TEM analysis has been performed to study the contribution of microstructural constituents and precipitation to the observed mechanical behaviour.
164
Authors: Ville Ritola, Juha Pyykkönen, David Martin, Pasi Suikkanen, Magnus Carlsson
Abstract: Hot rolled structural plate steels with yield strength of 700 MPa are an excellent choice for a variety of demanding applications that require excellent toughness and welding properties. SSAB has developed novel hot-rolled plate steels that are produced using precision controlled rolling and an innovative cooling and tempering strategy that ensures invariable mechanical properties in the width and the length directions of the plate. The recently developed steel meets or exceeds the requirements of EN 10025-6 for the S690QL grade. The minimum yield strength (ReH) is between 630 MPa and 690 MPa depending on plate the thickness, and the interval of tensile strength is 760 - 940 MPa, while the minimum elongation at fracture is 14 %. Further, an impact energy of 69 J at-40 °C on transverse V-notch specimen is guaranteed. The novel grades represent superior bendability and surface quality, weldability with excellent HAZ strength and toughness with very low CET and CEV values, exceptional consistency of properties within a plate guaranteed by close tolerances. In addition to the excellent formability, the novel hot rolled steels exhibit greatly improved toughness properties which provides for good resistance to fracture. These outstanding properties are achieved through carefully controlled manufacturing processes. In the present study, a sophisticated recrystallization based hot rolling process optimization method is presented. With the final aim to improve the impact toughness of the novel steel, recrystallization analyses and modelling of austenite grain size development through the rolling pass schedule is performed.
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