Modeling of Tribological Characteristics of Specimens with Wear-Resistant Coating Using Dummy Variables

Abstract:

Article Preview

In the process of machining, one of the main factors affecting machining tool wear is friction. A decrease in the coefficient of friction between the machining tool and a machined part is a key challenge for researchers. One of the methods to decrease the coefficient of friction and, consequently, to improve the endurance of the tool is the application of wear-resistant coatings. In the current study, modelling of triboprocesses using dummy variables is proposed. Since a peculiarity of modelling of manufacturing processes is a presence of a large number of quality parameters, the influence of all key parameters on the value of the coefficient of friction has been analysed. Also, an adequate model of the dependence of the conditions of the manufacturing process on the coefficient of friction has been developed. The results of the model are important not only for analysis of friction between contact surfaces itself, but also as supplementary and qualitative estimation of different manufacturing processes.

Info:

Periodical:

Edited by:

Dr. Denis Solovev

Pages:

919-925

Citation:

N. Loginov et al., "Modeling of Tribological Characteristics of Specimens with Wear-Resistant Coating Using Dummy Variables", Materials Science Forum, Vol. 945, pp. 919-925, 2019

Online since:

February 2019

Export:

Price:

$41.00

[1] A.E. Shirokov, V.G. Experimental investigation of the coefficient of friction. Scientific bulletin of Omsk. 1 (2014) 143-147. [in Russian].

[2] V.P. Kuznetsov, I.Yu. Smolin, A.I. Dmitriev, D.A. Konovalov, A.V. Makarov, A.E. Kiryakov and A.S. Yurovskikh, Finite element simulation of nanostructuring burnishing. Physical mesomechanics 14 (2011) 87-97. [in Russian].

DOI: https://doi.org/10.1134/s1029959913010074

[3] A.T. Bikmeev, R.K. Gazizov, V.Yu. Ivanov, A.A. Kasatkin, V.V. Latysh, S.Yu. Lukashchuk, I.Sh. Nasibullaev, K.R. Yulmuhametov, A.M. Yamileva, Analysis of parallelization efficiency of the Ansys multiphysics in simulation of linear friction welding. Bulletin of the South Ural State University, 25 (2011) 64-75. [in Russian].

[4] A.I. Dmitriev, A.Yu. Smolin, V.L. Popov, S.G. Psakhie, Multilevel simulation of friction and wear using numerical methods of discrete mechanics and phenomenological theory. Physical mesomechanics 11 (2008) 15-24 [in Russian].

DOI: https://doi.org/10.1016/j.physme.2009.03.002

[5] G.V. Lepesh, Simulation of high friction and wear. Technico-technologicheskie problem sevisa 3 (2013) 35-42. [in Russian].

[6] P.I. Malenko, Study and implementing of molecular dynamics method on the diffusion processes under sliding friction with lifetime lubrication in surface layers of the nitrocarburized heat-resisting steels. Bulletin of the South Ural State University. Series Mechanical Engineering Industry,. 3 (2014) 22-29. [in Russian].

[7] A.P. Amosov, Elemental thermal models of friction. Izvestia of Samara Scientific Center of the Russian Academy od Sciences. 13 (3) (2011) 656-662. [in Russian].

[8] V.L. Popov, S.G. Psakhie, E.V. Shilko, A.I. Dmitriev, K. Knothe, F. Bucher, M. Ertz, Friction coefficient in rail-wheel, - contacts as a function of material and loading parameters. Physical mesomechanics 5 (2002) 17-25. [in Russian].

DOI: https://doi.org/10.1016/j.wear.2006.01.046

[9] R. Abu-Rjal, L. Prigozhin, I. Rubinstein & B. Zaltzman, Equilibrium electro-convective instability in concentration polarization: The effect of non-equal ionic diffusivities and longitudinal flow. Russian Journal of Electrochemistry. 53 (9) (2017) 903-918. 10.1134/S1023193517090026.

DOI: https://doi.org/10.1134/s1023193517090026

[10] Y. Kim, W.S. Walker & D.F. Lawler, The painlevé equation of the second kind for the binary ionic transport in diffusion boundary layers near ion-exchange membranes at overlimiting current. Journal of Electroanalytical Chemistry. 639 (1-2) (2010) 59-66. 10.1016/j.jelechem.2009.11.019.

DOI: https://doi.org/10.1016/j.jelechem.2009.11.019

[11] A.S. Khair & T.M. Squires, Fundamental aspects of concentration polarization arising from nonuniform electrokinetic transport. Physics of Fluids, 20 (8) (2008). 10.1063/1.2963507.

DOI: https://doi.org/10.1063/1.2980319

[12] P. Diaconis, J. Fulman & R. Guralnick, On fixed points of permutations. Journal of Algebraic Combinatorics. 28(1) (2008) 189-218. 10.1007/s10801-008-0135-2.

DOI: https://doi.org/10.1007/s10801-008-0135-2

[13] K. Binder & W. Paul, Recent developments in monte carlo simulations of lattice models for polymer systems. Macromolecules. 41(13) (2008) 4537-4550. 10.1021/ma702843z.

DOI: https://doi.org/10.1021/ma702843z

[14] N.Yu. Loginov, Study of tribological characteristics of samples with the coating made by electric-spark method. Uprochnyayushchie tekhnologii i pokrytiya. 2 (2017) 67-70. [in Russian].

[15] Y.K. Mashkov, D.N. Korotaev, M.Y. Baibaratskaya & B.S. Alimbaeva, Nanostructured coatings synthesized by electro-spark machining. Technical Physics. 60 (10) (2015) 1489-1493..

[16] Y.K. Mashkov, D.N. Korotaev, M.Y. Baybaratskaya & B.S. Alimbaeva, Research and optimization of technological modes of electro-spark processing details of tribosistem. Paper presented at the 2014 Dynamics of Systems, Mechanisms and Machines, Dynamics 2014 - Proceedings, (2015)..

[17] Y. Wang, H. Yu, H. Shi, R. Qiu & K. Zhang, Interface behavior of WC coatings on 40Cr steel by electro-spark deposition. Cailiao Rechuli Xuebao/Transactions of Materials and Heat Treatment. 34(8) (2013) 173-176.

[18] V. Tebaldo, L. Kilpi, H. Ronkainen & M.G. Faga, Tribological properties of AlTIN coating in sliding contact with Ti6Al4V: A helpful tool for disentangling the phenomena complexity during real turning operations. Tribology International. 123 (2018) 71-80. 10.1016/j.triboint.2018.02.023.

DOI: https://doi.org/10.1016/j.triboint.2018.02.023

[19] M. Abedi, A. Abdollah-zadeh, M. Bestetti, A. Vicenzo, A. Serafini & F. Movassagh-Alanagh, The effects of phase transformation on the structure and mechanical properties of TiSiCN nanocomposite coatings deposited by PECVD method. Applied Surface Science. 444 (2018) 377-386. 10.1016/j.apsusc.2018.02.263.

DOI: https://doi.org/10.1016/j.apsusc.2018.02.263

[20] S.A.S. Amiril, E.A. Rahim, Z. Embong & S. Syahrullail, Tribological investigations on the application of oil-miscible ionic liquids additives in modified jatropha-based metalworking fluid. Tribology International. 120 (2018) 520-534. 10.1016/j.triboint.2018.01.030.

DOI: https://doi.org/10.1016/j.triboint.2018.01.030

[21] S. Huang, T. Lv, X. Xu, Y. Ma & M. Wang, Experimental evaluation on the effect of electrostatic minimum quantity lubrication (EMQL) in end milling of stainless steels. Machining Science and Technology. 22(2) (2018) 271-286. 10.1080/10910344.2017.1337135.

DOI: https://doi.org/10.1080/10910344.2017.1337135