Papers by Author: Ke Ke Sun

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Authors: Shu Bo Xu, Ke Ke Sun, Cai Nian Jing, Yu Shuang Huo, Gui Qing Wang
Abstract: In this paper, influence of temperature on warm temperature equal channel angular of AZ31 alloy was investigated by using numerical simulation and experimental investigation. The effective stress distribution rules and load-stroke curves viartions were obtained at different temperature. And the distribution of effective strain and the rules of deformation uniformity of three temperatures extrusion processing for round workpiece are obtained. The proper temperatures extrusion processing is acquired through comparing the results of three extrusion routes. The effect of the temperature on the accelerated grain refining during the ECAE operation was discussed in the numerical calculations with a view to the use of the process to bulk AZ31 alloys. On the basis of the simulations, the warm ECAE experiments are carried out. The geometries of finally pressed workpieces of the different temperature pressed samples are in good agreement with finite element analysis results.
Authors: Shu Bo Xu, Cai Nian Jing, Ke Ke Sun, Guo Cheng Ren, Gui Qing Wang
Abstract: Recent years have therefore seen growing interest in gear precision forging to net-shape form of forge bevel, spur and helical gears, as an alternative to conventional manufacturing. In this paper, gear precision forging processes are simulated by using metal forming finite element code DEFORM-3D. The investigations of gear precision forging processes are conducted with perform forging and final forging processes. The processes of completely closed-die forging, moving-die forging and central divided flow forging processes are investigated for spur gears. The effect of different processes on the distribution of effective stress in the workpieces and forging loads are given. The purpose of this study is to introduce a new method, a so-called floating-relief method which applied to the forging of spur gears. It indicated that the flowing properties of the gear billet have a higher improve than that of conventional forging process. And the forging load obtained by using this new precision forging technology is decline sharply. The floating-relief method for gear precision forging is a sound process in the practical application.
Authors: Shu Bo Xu, Yang Xi, Cai Nian Jing, Ke Ke Sun
Abstract: The use of finite element theory and modal analysis theory, the structure of the machine static and dynamic performance analysis and prediction using optimal design method for optimization, the new machine to improve job performance, improve processing accuracy, shorten the development cycle and enhance the competitiveness of products is very important. Selected for three-dimensional CAD modeling software-UG NX4.0 and finite element analysis software-ANSYS to set up the structure of the beam finite element model, and then post on the overall structure of the static and dynamic characteristic analysis, on the basis of optimized static and dynamic performance is more superior double wall structure of the beam. And by changing the wall thickness and the thickness of the inner wall, as well as the reinforcement plate thickness overall sensitivity analysis shows that changes in these three parameters on the dynamic characteristics of post impact. Application of topology optimization methods, determine the optimal structure of the beam ultimately.
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