Papers by Author: Liang Chia Chen

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Authors: Liang Chia Chen, S.H. Tsai, Kuang Chao Fan
Abstract: The development of a three-dimensional surface profilometer using digital fringe projection technology and phase-shifting principle is presented. Accurate and high-speed three-dimensional profile measurement plays a key role in determining the success of process automation and productivity. By integrating a digital micromirror device (DMD) with the developed system, exclusive advantages in projecting flexible and accurate structured-light patterns onto the object surface to be measured can be obtained. Furthermore, the developed system consists of a specially designed micro-projecting optical unit for generating flexibly optimal structured-light to accommodate requirements in terms of measurement range and resolution. Its wide angle image detection design also improves measurement resolution for detecting deformed fringe patterns. This resolves the problem in capturing effective deformed fringe patterns for phase shifting, especially when a coaxial optical layout of a stereomicroscope is employed. Experimental results verified that the maximum error was within a reasonable range of the measured depth. The developed system and the method can provide a useful and effective tool for 3D full field surface measurement ranging from µm up to cm scale.
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Authors: Liang Chia Chen, Wei Chieh Kao, Yao Ting Huang
Abstract: A new full-field 3-D micro surface profilometer using digital micromirror device (DMD)-based fringe projection strategy and confocal principle is presented in the article. In viewing the fact that conventional laser confocal measurement method not only easily encounters undesired irregular scattering problems, but also lack scanning efficiency due to its single-point type measurement, the newly developed automatic surface profilometer deploys a DMD chip to project spatially encoded digital fringe patterns with dynamic light intensity, onto the object to obtain excellent measurement performance. A novel digital fringe pattern design with adaptive sinusoidal intensity modulation was developed for active fringe projection, to obtain optimized depth resolution with a micrometer lateral resolution in confocal measurement. Some of semiconductor components have been measured to attest the feasibility of the developed approach. The depth measurement resolution can reach better than 0.1μm and the maximal measured error was verified to be less than less than 0.5 % of the measured step size.
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Authors: Liang Chia Chen, Chia Cheng Kuo, Ping Ang Yen
Abstract: A mura defect detection algorithm for thin-film transistor liquid crystal display (TFTLCD) is developed for automatic detection of mura defects using Discrete Cosine Transform (DCT) principle for background image reconstruction. Detecting blob-mura defects in a LCD panel can be difficult due to non-uniform brightness background and slightly different brightness levels between the defect region and the background. To resolve this issue, a DCT-based background reconstruction algorithm was developed to establish the background image. The background of the inspected images can be first extracted and reconstructed by using the DCT principle and an image filtering strategy. Mura defects can then be detected by the developed segmented strategy. Actual performance of the developed method was evaluated on industrial LCD panels containing natural mura defects.
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Authors: Liang Chia Chen, Abraham Mario Tapilouw, Sheng Lih Yeh, Shyh Tsong Lin, Jin Liang Chen, Huan Chi Huang
Abstract: White light interferometry has become an important method for measuring micro surface profiles with a long vertical range and nano-scale resolution. However, environmental vibration encountered in in-field optical inspection is usually unavoidable and it affects measurement performance significantly. Isolating vibration sources from the measurement system sometimes is not completely effective, especially within complicated in-field fabrication environment. Therefore, in this research we aim to develop a novel method in achieving white-light fringe-locking condition during vertical scanning processes. The developed optical system consists of white light source, a Mirau objective, a PZT vertical scanner, an optical band-pass filter and two image sensing devices. The developed system generates a high and a low coherent interferograms, simultaneously captured by two charged coupled devices (CCDs). The high coherent interferogram is employed to detect high-speed nano-scale displacement and direction of the external vibration. An innovative real time fringe-locking operation is performed and a new vertical scanning technique is performed accordingly to isolate vertical scanning from environmental disturbances. The feasibility of the anti-vibration VSI system is verified by performing some of industrial in-field examples. Based on the experimental result, the fringe locking technique can improve the measurement result.
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Authors: Liang Chia Chen, Yi Wei Chang
Abstract: A high-accuracy full field 3-D surface profilometer using digital structured fringe projection is presented in the article. In the proposed method, a depth-focus response curve can be established by performing a confocal scanning along the optical axis of the measurement system when a digital fringe is controlled and projected by a digital micromirror device (DMD). To avoid specular light diffusive problems, the developed method projects spatially encoded digital fringe patterns with modulated light intensity onto a shinny lens surface, in order to achieve full field and high accuracy measurement. Some of spherical microlenses have been measured to attest the feasibility of the developed approach. The depth measurement resolution can reach up to 0.1μm and the averaged measurement error was verified to be a submicro scale.
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Authors: Liang Chia Chen, Z.Q. Xu
Abstract: This research develops an innovative free-form surface scanning system using laser triangulation for 3D dental data required for crown reconstruction. This novel design employs double laser diodes to produce two 45° structured-light lines projecting onto the plaster tooth models and three CCD cameras to capture deformed fringes to achieve fast and accurate 3D surface measurement of plaster tooth models. Effective strategies were implemented to overcome problems such as potential measurement occlusion and data registration inaccuracy, commonly encountered by other data scanning methods. The developed system has distinctive features such as laser projecting angles for complete surface measurement coverage, digitizing accuracy, and compact scanner volume for potential applications on 3D surface digitization of tiny industrial components. Experimental results verified that the proposed system achieves a 20µm digitizing accuracy and possesses fast scanning capability. Maximum one minute is used for a single-tooth model and 30 minutes are used for scanning the whole jaw.
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Authors: Tsing Tshih Tsung, Lee Long Han, Liang Chia Chen, Ho Chang
Abstract: The purpose of this paper is to analyze and compare the dynamic characteristics of various structure pressure sensors using the Improved Pressure Square Wave Generator (IPSWG). The developed IPSWG is a signal generator that creates pressure square waves as an excitation source. The dynamic characteristics of pressure sensor in hydraulic systems can be measured and evaluated effectively due to the high excitation energy. The method is also useful for dynamic testing and characterization for a high frequency range, which cannot be performed by the traditional methods, such as the hammer kit excitation, sweeping frequency pressure wave, and random frequency wave. Result shows that piezoelectric sensors (quartz) have a largest gain margin and overshoot. The strain gauge sensor has a smaller gain margin and overshoot. The piezoelectric sensor is more suitable for measuring dynamic pressure.
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Authors: Liang Chia Chen, J.Y. Sun, Tsing Tshih Tsung, H. Chang, Hong Ming Lin
Abstract: This article presents the development of an automatic on-line measurement system for characterizing a nanoparticle manufacturing process known as Arc Spray Nanoparticle Synthesis System (ASNSS). The ASNSS has been developed to generate metal nanoparticles and to explore the optimum system parameters for producing the desired nanopowders. Preliminary experimental results indicate that the size of nanoparticles, widely ranging from 10nm to 300nm, is significantly affected by the process parameters such as operating pressure, temperature, electrical current and type of dielectric liquid used. The on-line measurement system was developed to provide an effective multi-solution for characterizing the nanoparticle synthesis process and for monitoring the manufacturing quality of the ASNSS. Experiments were conducted to identify the optimum sampling period and volume of the particle suspension for accurate sampling and data acquisition. Experimental results revealed that a sampling duration of 20 minutes and a dielectric volume of 40 c.c. can achieve effective data representation while maximizing the sampling efficiency.
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Authors: Ho Chang, Chih Hung Lo, Tsing Tshih Tsung, Y.Y. Cho, D.C. Tien, Liang Chia Chen, C.H. Thai
Abstract: This study aims to investigate the temperature effect on particle size of copper oxide nanofluid produced under optimal parameters of the Arc Spray Nanoparticle Synthesis System (ASNSS) developed in this research. The purpose is to understand the aggregation feature of copper oxide nanofluid in a higher-than-room-temperature environment and to analyze its size change and the motion behavior of suspended nanoparticles. This study employs an ambient temperature controller to maintain the environment temperature within the scope of normal fluid work temperature to obtain data on the change in suspended particles of copper oxide nanofluid under varying temperatures and through change of time. Experimental result shows that the particle size distribution of copper oxide nanofluid changes when the temperature rises due to the slight absorption and aggregation phenomena between particles, and that the change in environmental temperature can accelerate the aggregation of copper oxide nanofluid, which can affect its stability in application. However, the change in particle size distribution will gradually stabilize for a longer duration of constant temperature.
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