Papers by Author: Qiu Jin

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Authors: Shao Gang Liu, Heng Can Li, Qiu Jin
Abstract: During manufacturing processes, firstly the raw materials are mined or recovered from ore. Then the raw materials are machined to obtain the qualified component. In this paper, energy consumption of manufacturing processes is calculated. During the manufacturing processes, usually several stages are needed, which are rough machining, semi-finish machining and finish machining. After each stage is finished, the components are inspected and classified into three groups: (1) those below the specification, (2) those within the specification, (3) those above the specification. For each category, the corresponding energy consumption is calculated. At last, the energy consumption of whole manufacturing processes is obtained.
1023
Authors: Qiu Jin, Shao Gang Liu
Abstract: The traditional manufacturing cost-tolerance function is improved from the point of view of the time value of money, and this makes manufacturing cost in tolerances design more actual. A comprehensive mathematic model is constructed for the concurrent tolerance optimal design based on the time value of manufacture-quality loss cost. Purpose of the establishment of the model is equivalent calculation for cost-tolerance function and quality loss function of different time points, so as to make them calculated in the same time point, and concurrent tolerance optimal design is achieved. This modified model’s validity is proven by an illustrative example.
2598
Authors: Shao Gang Liu, Qiu Jin
Abstract: This paper presents a analytical method to calculate the minimum clamping force to prevent slippage between the workpiece and spherical-tipped fixture elements during milling process. After the contact deformation between the workpiece and spherical-tipped fixture element is determined, the relationships between the workpiece displacement and the contact deformations are obtained. Based on the static equilibrium equations, these equations are combined and linear equations are obtained to calculate the tangential contact forces between the workpiece and spherical-tipped fixture element. According to the maximum tangential contact force, the minimum clamping force to prevent slippage between the workpiece and spherical-tipped fixture elements is calculated. At last, this method is illustrated with a simulation example.
385
Authors: Qiu Jin, Shao Gang Liu
Abstract: The asymmetric quality loss functions with the triangular distribution for determining the optimum process mean are studied. The condition of using the linear and quadratic asymmetric quality loss function in the model is considered. The eight mathematical models under an asymmetric quality loss function with the triangular distribution based on the analysis of the linear and quadratic asymmetric quality loss function are presented. Finally, the validity of models is verified by the examples.
2331
Authors: Shao Gang Liu, Qiu Jin
Abstract: Convolution method is studied to analyze statistical tolerance for linear dimension chain and nonlinear dimension chain. Hybrid convolution method is proposed, which is the integration of analytical convolution and numerical convolution. In order to reduce the algorithm errors, improved convolution method is proposed. Comparing with other statistical tolerance analysis methods, this method is faster and accurate. At last, an example is used to demonstrate the method proposed in this paper.
1463
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