Papers by Author: Dun Wen Zuo

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Authors: Yan Nian Rui, Ming Wang, W.J. Liu, Dun Wen Zuo, M. Wang
Abstract: According to dyeing and printing wastewater of high chroma and difficult decomposition, a new ultrasonic focalize decomposition method is provide, which can decompose those are difficult to do. In this article, Dynamic adding-pressure dissolving-air, ultrasonic focalize and flocculate floating-air are assembled to advance the treatment effect. Through the research, the dynamic models of adding pressure and dissolving air and flocculate floating-air are constructed. Based on the theory research, a experiment device is designed. The effect and influence factors are discussed, which provides a new way to process dyeing and printing wastewater of high chroma and difficult decomposition.
Authors: Wen Zhuang Lu, Dun Wen Zuo, Min Wang, Feng Xu
Abstract: Electroplated Cr, Ni and Cu were used as interlayer for chemical vapor deposition (CVD) diamond coating on WC–Co cemented carbide cutting tools. The electroplated interlayers were studied by Scanning Electron Microscope (SEM), Electron Probe Micro Analyzer (EPMA) and X-ray diffraction (XRD). The CVD diamond coatings were studied by SEM and Raman Scattering Spectroscopy (Raman). The experimental results show that there is diffusion bonded interface between electroplated layer and WC-Co substrate after H plasma treatment, the bond between electroplated layers and WC-Co substrate changes from mechanical bond to metallurgical bond and the adhesion becomes stronger. Electroplated Cr interlayer forms new phases of Cr3C2 and Cr7C3 under CVD conditions, while electroplated Ni and Cu interlayers do not form carbides under CVD conditions. Cr carbides have good chemical compatibility to diamond, and they are propitious to diamond nucleation and growth during the deposition period. The diamond crystal microstructure, diamond quality and adhesion on Cr interlayer are better than those on electroplated Ni and Cu interlayers.
Authors: Liang Jie Zhu, Wen Zhuang Lu, Dun Wen Zuo, Feng Xu
Abstract: The size and accuracy of the micro-structure is determined by the performance of micro-milling tool. To reduce the tool vibration and improve the machining quality, research on the mechanical characteristics of micro-milling tool is necessary. Finite element method was used to research the mechanical characteristics of micro-milling in this paper. By Mode and Static Analysis, the natural frequencies and mode shapes of various structure of micro-milling cutter was studied. The stress and deformation characteristic, including the influence, was also studied. Finally, the suggestion of optimal structure was supplied.
Authors: Hun Guo, Dun Wen Zuo, Guo Xing Tang, Min Wang, Yang Jing Guo
Abstract: Many thin-walled aero-parts have complex structure, and high machining accuracy is required. But because of their poor rigidity, it is easy to bring machining deformation caused by the existence of the clamping residual stress, and influences machining accuracy of workpiece. At the present time it is a focal point how to reduce the deformation the machined surface. Present studies mainly focus on the influences of clamping points, clamping order and clamping force on residual stresses. It is few studied for clamping schemes how to influence the residual stresses and the fatigue resistance of the machined parts. To reflect the relationship between clamping schemes and residual stresses and fatigue resistance, finite element models with different clamping schemes were built and the clamping process was simulated. A conclusion is obtained that it is advisable to adopt even and symmetry distributed clamps and multi-point clamps to reduce the workpiece distortion of aero-multi-frame components due to the clamping. This study conclusion has been validated by the actual production.
Authors: Dun Wen Zuo, Hong Feng Wang, Hong Miao, H.J. Wang
Abstract: Milling process of jointing blank of 7022 aluminum alloy was simulated by ANSYS. The results show that the maximum residual tensile stress and pressure stress are mainly concentrated in the jointing seam zone when the jointing blank is milled. The milling deformation of jointing blank is shown as “wave” shape. The milling deformation of key eye side is shown upwarp. The jointing initiating terminal is shown downward displacement. The maximum downward displacement is present to the middle of jointing seam central line. In additional, the milling deformation along sheet length direction is shown outward extension.
Authors: Yoshihiro Kawano, A. Minami, S. Yoshimitsu, Dun Wen Zuo, T. Tsukasa
Authors: Bing Kun Xiang, Dun Wen Zuo, Xiang Feng Li, Feng Xu, M. Wang
Abstract: Boron-doped micro-nanocrystalline diamond coating may be successfully prepared on Mo substrate with DC arc plasmas jet deposition device. Along with the increase of doped-boron concentration in the film, two-point resistance measurement indicates that film resistance presents exponential decrease; Raman spectrum test shows that, the characteristic peak value of diamond 1332cm-1 in the spectrum moves toward low frequency, the semi-height width of diamond peak, peak D and peak G, etc. in the spectrum is expanded, and the component of non-diamond bonds such as sp2, etc. in the film is increased; SEM and AFM observation shows that, increasing the doped-boron concentration could further subdivide the crystal grains in the film, and is beneficial for the growth of nano- or ultra-nano-crystalline diamond film; film annealing test shows that, micro-nanocrystalline diamond film with higher doped-boron concentration has better thermal stability than the micro-nanocrystalline diamond film without doped boron.
Authors: Duo Sheng Li, Dun Wen Zuo, Yu Li Sun, Rong Fa Chen, Wen Zhuang Lu, Bing Kun Xiang, Min Wang
Abstract: Diamond spherical shell thick film was prepared by high power DC-plasma jet CVD. Atom force microscopy, scanning electron microscopy, Raman spectroscopy and roughness-profile-meter were used to characterize microstructure, morphology, impurities and orientation evolution of diamond spherical shell thick film. The results show that, when nucleation begins, grains grow random orientation. The grain size of spherical diamond film prepared is compact, clear, uniform, continuous and no remarkable bigger grain over the whole surface of film. On the growth surface, (100) facets were dominant, and the cross-section SEM indicated that film columnar spreading grew from the substrate surface to the diamond film surface. The roughness of the growth surface was much more than that of the nucleation surface. To adjust some important parameters as methane concentrate, depositing time, and matrix temperature, and high quality diamond spherical shell thick film was deposited.
Authors: Yu Li Sun, Dun Wen Zuo, Jun Li, Wen Zhuang Lu, Z.Z. Yu
Abstract: Ice fixed abrasives (IFA) polishing is a novel ultra-precision machining method. The motion tracks of abrasives during IFA polishing have an important effect on the quality of the machined silicon wafer. Firstly, the motion tracks of IFA polishing are theoretically analyzed in this paper. It is founded that the paths of any point in the IFA polishing pad relative to the wokpiece are a group of cycloids. Then, the motion tracks of single abrasive and multiple abrasives in the IFA polishing pad are simulated respectively. The results show that increasing the eccentricity is beneficial to the enlargement of the size range of polishing process. With the increasing of the speed ratio between the IFA polishing pad and the workpiece, the abrasive at higher speed can leave longer tracks on the workpiece than that at lower speed at the same time. The more the abrasives, the more uniform the mark density under the influence of more abrasives.
Authors: Feng Xu, Jian Jun Zhu, Dai Qiang Peng, Xiao Jun Zhang, Dun Wen Zuo
Abstract: In this paper, the study is carried out on the milling parameters optimization and cutting database development of radar key parts in electronics industry. The method is proposed in detail on parameters optimization. The material removal rate is chosen as optimization objective. The cutting constraints include machining tool power, tool life, surface quality, deformation and strength of milling cutter and the chatter stability. The genetic algorithm is selected as global optimal method. At last, it presents the solutions of cutting database based on Web, which include general structure, basic function and entity relationship data model.
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