Papers by Author: Ming Chu Kong

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Authors: Ming Chu Kong, Wing Bun Lee, Chi Fai Cheung, Suet To
Abstract: The formation of tool marks in single-point diamond turning is a fundamental study of the effect of materials swelling and recovery on surface roughness on a machined surface. A series of orthogonal face cutting tests has been conducted among plate aluminum alloy, oxygen-free high conductivity copper and electroless nickel phosphorus under the same cutting conditions by the use of facet tools with different front clearance angles. The results show that the regular width of the undulating pattern in tool marks could be explained by side swelling and the micro-waviness within a tool mark is caused by burnishing and recovery.
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Authors: Ming Chu Kong, Wing Bun Lee, Chi Fai Cheung, Suet To
Abstract: The influence of materials swelling across the steps on surface roughness under up-cutting and down-cutting direction in ultra-precision raster milling was investigated. The normalized extent of swelling is characterized by a swelling significance index, defined based on the power spectral density of the roughness profile. Materials swelling was found to be significant in ultra-precision raster milling, especially when copper alloys machined in the up-cutting direction. The findings in the present study provide an important means for improving the surface finish of the raster-milled surfaces and optimizing the cutting conditions.
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