Papers by Author: T. Furusawa

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Authors: Y. Hasuda, Y. Suzuki, T. Kato, R. Meguriya, T. Furusawa, T. Ohashi
Abstract: High density and isotropic poreless structure of Glass-like-carbon makes it practically used for fuel cells of space-shuttles and hard disk substrate etc. Glass-like-carbon is one of the new materials which attract attention, but it is so hard and brittle that precise machining of this material is difficult. Surface grinding and slicing were performed to collect the fundamental data of precise machining. The main results obtained in this study are as follows. (1) The transition from brittle mode to ductile mode in surface grinding occurs at a grain mesh size between #5000 and #3000. (2) The maximum grain depth of cut ‘dg’ necessary for ductile mode grinding is 0.021-0.006 mm or less. (3) When it is being sliced, the kerf width of the #1000 grinding wheel becomes wider than that of the #2000 grinding wheel because of the fact that the material removal capability of the #1000 grinding wheel is bigger than that of the #2000 grinding wheel. (4) It is extremely effective to use the fine grinding wheel, since the Young's modulus of glass-like-carbon is considerably low and eventually causes compression transformation,.
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Authors: Y. Hasuda, T. Kato, R. Meguriya, Y. Suzuki, S. Kinebuchi, T. Furusawa, T. Ohashi
Abstract: In this study, the influences of carbides and alloy additives on ground surface characteristics of several high Chromium (Cr) steels and abrasive grains of working surface were discussed. In the grinding using metal bonded CBN wheel, almost constant values in ground surface roughness and high grinding ratio were shown. 5% Cr steel with Vanadium, 8% Cr steel and 10% Cr steel showed a rougher surface than Cr steels with 3%, 4% and 5% due to the carbide inclusion. The grinding ratio of 5%Cr steel could be raised considerably by adding sulfur to it.
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Authors: Y. Hasuda, Y. Suzuki, Y. Tadokoro, S. Kinebuchi, T. Ohashi, T. Furusawa
Abstract: The fundamental experiment of the grinding of the stainless steel using the metal bonded CBN wheel which was excellent in wear resistance was conducted. The most appropriate grinding conditions were obtained by clarifying wear process of grinding wheel and finished ground surface quality. When grinding was carried out up to stock removal 7000mm3/mm, radial wear of grinding wheel %R is 3μm and surface roughness Rz was 0.5μm or less. The grinding ratio Gr becomes about 3000, and long life grinding with little change of surface roughness was possible.
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