Papers by Keyword: Tool Path

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Authors: Wei Liu, Lai Shui Zhou, Lu Ling An
Abstract: This paper presents an algorithm through which 3-axis NC rough tool-paths can be directly generated from discrete data points. Based on Inverse Tool Offset (ITO) method, the algorithm generates direction-parallel (DP) tool paths for relief point clouds. The algorithm includes four steps: dividing data points into 3D cell grids; constructing inverse tool model and calculating the grids intersecting the surface of inverse tool; obtaining the grids containing cutter location points; calculating tool paths. The experiment results indicate that the algorithm of the rough tool paths is efficient.
484
Authors: Li Cheng Fan, Feng Feng Zhang
Abstract: The STL (Stereo Lithography) model is based on the triangular facets of 3D surface description model. This article studies the processing cutter path calculation of the STL model sculptured surface manufacturing: It proposes the full grid quad-tree partition method for surface of the triangular grid model. The sculptured surface is classified by quad-tree partition with projection plane for cutter location point calculation to give a fast search algorithm. Take tooth surface for example, the feasibility of the algorithm is verified according to the study of cone-shaped cutter tool path generation algorithms and also by the grinding test.
1538
Authors: Xu Jing Yang, Guang Yong Sun, Qing Li
Abstract: This paper proposes a new approach to tool path generation in precision machining of parts with sculptured surface. It aims to develop an effective NURBS fitting algorithm suitable for machining sophisticated parts requiring smooth profile on sculptured surface. In order to generate NURBS tool path with fewer control points, a dual-loop fitting technique is proposed in this paper. A general sculptured surface model is used to test the effectiveness of this method. It is shown that the proposed algorithm proved to be robust and effective in generating precise NURBS tool path. This makes the proposed algorithm suitable to convert conventional CNC tool path to more precise NURBS tool path. This approach may be of potential to be widely implemented in the manufacturing industry.
2477
Authors: Hai Chao Ye, Guo Hua Qin, Cong Kang Wang, Dong Lu
Abstract: Machining deformation has always been a bottleneck issue in the manufacturing field of aeronautical monolithic components. On the base of finite element method, the effect of the process steps and tool paths on the workpiece stiffness and the redistribution of residual stress in the machining process of aeronautical frame monolithic component was investigated under the given fixturing scheme. Thus, the prediction of the workpiece deformation can be carried out in reason. The proposed simulation approach to deformation analysis can be used to observe the true characteristic of milling forces and machining deformations. Therefore, the proposed method can supply the theoretical basis for the determination of the optimal process parameters.
569
Authors: Yu Jun Cai, Chun Zheng Duan, Li Jie Sun
Abstract: A strategy of toolpath generation based on Tool-Zmap geometric model has been proposed to achieve efficient finish machining of mold cavity. Considering cutting tool wear, the finish machining of mold cavity was performed using variable cutting tools of different diameter. Each cutting tool only cuts the corresponding area to avoid identifying machining characteristic and poor rigidity of cutting tool during high speed machining. Finally, the validity of presented strategy was experimentally affirmed by a machining example.
273
Authors: Seung Yub Baek, Eun Sang Lee, Jong Koo Won
Abstract: This study presents the development of an ultra-precision grinding system based on a new grinding technique called the “In-Process Grinding Method (IPGM)”. IPGM which is used for grinding aspheric lens increases both the production and grinding performance, and significantly decreases total production costs. To enhance the precision grinding productivity of ultra-precision aspheric lens, we present here an ultra-precision grinding system and process for the aspheric micro-lens. The tool path was calculated and CNC program generation and tool path compensation were performed for aspheric lens. Using this ultra-precision grinding system, aspheric lens, 4mm in diameter, were successfully performed. The profile error after the first grinding without any compensation was less than 0.6μm, and surface roughness Ra was 0.01μm. In-process grinding was performed with compensation. Results of the profile accuracy P-V 0.3μm and surface roughness Ra 0.006 μm were obtained.
1168
Authors: Ying Yue
Abstract: This paper presents an algorithm for tool path offsetting based on NURBS surface. First the progenitor free surface is fitted with a bi-cubic NURBS surface and the unit normal vectors of the NURBS surface is computed precisely, then the offset surface can be obtained by offsetting the NURBS surface in the normal vector direction with the required distance. Considerable extra computational time can be saved, especially when they are to be offset by several times. As the method successfully computes the unit normal vector of the progenitors, the offset error of this method is zero. The method can also be generalized to other degree NURBS surface, and it can improve the machining accuracy of the surface.
111
Authors: Qing Hua Song, Xing Ai
Abstract: The efficiency of the high-speed milling process is often limited by the occurrence of chatter. In order to predict the occurrence of chatter, accurate models are necessary. With the speed increasing, gyroscopic effect plays an important pole on the system behavior, including dynamic characteristic and rotating behavior. Considering the influence of gyroscopic effect on rotating behavior, an updated model for the milling process is presented which features as model of the equivalent profile of tool. In combination with this model, a nonlinear instantaneous cutting force model is proposed. The use of this updated equivalent profile of tool results in significant differences in the static uncut thickness compared to the traditional model.
840
Authors: Jeng Nan Lee, Ying Chien Tsai, Hung Shyong Chen, Huang Kuang Kung
Abstract: In this paper, an integrated approach of CAD/CAM was presented for the spatial cam with oscillating cylindrical rollers. The relationship between the cam profiles and the meshing element’s surface is established by the conjugate surface theory. In the machining process, the cutter location for the rough and the finish machining using cylindrical-end mill is derived. To avoid interference, the principal curvatures and the principal induced normal curvatures between the cam surface and the cutting tool are analyzed. The geometric error was used as a basis for generating appropriate toolpaths. The postprocessor are developed for converting the cutter location file to the five-axis numerical control program. The generated NC program is verified before actual machining through solid cutting simulation. In order to demonstrate the applicability of the presented method, cam profile was cut using a five-axis machine tool with real material.
318
Authors: Hu Zhu, Wen Wen Lin, Jin Lan Bai
Abstract: The sheet metal CNC incremental forming is a flexible dieless forming technology that forms a sheet part by extruding the sheet metal point by point with the movement of forming tool along the forming path. The tool paths therefore have a great effect on the dimensional accuracy, surface quality and forming time. In this paper, an overview of the research status about the forming tool path generation for sheet metal CNC incremental forming is presented briefly.
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