Papers by Keyword: Taguchi Method

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Authors: H. Dalai, S. Dewangan, Saurav Datta, S.K. Patel, S.S. Mahapatra
Abstract: Quality and productivity are two important aspects have become great concerns in todays competitive global market. Every manufacturing/ production unit mainly focuses on these areas in relation to the process as well as product developed. Achieving high quality necessarily requires higher degree of skill, sophisticated machine/ tools, advanced technology, precise control, immense attention-inspection and considerable time. Improvement of quality results reduction in productivity and vice versa. Thus, optimality must be maintained between quality as well as productivity. The case study highlights EDM of stainless steel in which best process environment (optimal) has been determined to satisfy productivity and quality requirements simultaneously. Material Removal Rate (MRR) during the process has been considered as productivity estimate with the aim to maximize it; whereas surface roughness i.e. (Ra value) of the machined surface has been chosen as surface quality estimate with the requirement to minimize it. These two contradicting requirements have been simultaneously satisfied by selecting an optimal process environment (optimal parameter setting). Desirability Function (DF) approach coupled with Taguchi method has been used to solve the problem.
Authors: Thanh Phong Dao, Shyh Chour Huang
Abstract: Traditional bearings with one degree of freedom (1-DOF) translation are due to sliding between rigid bodies; however, the wear, backlash, and low precision are existing defects. For high-precision mechanism to overcome these limitations, a flexible bearing with 1-DOF translation in this paper is designed alternatively by the use of the concept of compliant mechanism because its motion replies on elastic elements. Besides, the fatigue strength, fracture, and crack are frequently appeared as mechanical failures due to high stress at the fixed end of flexible hinges. To reduce mechanical failures, experiments are conducted by an L27 orthogonal array of the Taguchi multiple quality method to optimize design parameters, including an applied force and the length, width, thickness, and filleted radius of flexible hinges considering the stress concentration. The results demonstrate that the resulting stress of the new design flexible bearing is almost 99.7% smaller than that of the original design.
Authors: Wen Chin Chen, Yen Fu Lin, Pen Hsi Liou
Abstract: This study proposes an optimization system to find out the optimal process parameters of plastic injection molding (PIM). The system is divided into two phases. In the first phase, the Taguchi method and analysis of variance (ANOVA) are employed to perform the experimental work, calculate the signal-to-noise (S/N) ratio, and determine the initial process parameters. In the second phase, the back-propagation neural network (BPNN) is employed to construct an S/N ratio predictor. The S/N ratio predictor and genetic algorithms (GA) are integrated to search for the optimal parameter combination. The purpose of this stage is to reduce the process variance and promote product quality. Experimental results show that the proposed optimization system can not only satisfy the quality specification, but also improve stability of the PIM process.
Authors: Hsin Chuan Kuo, Chao Tsung Lee, Ching Hai Lin
Abstract: A new algorithm based orthogonal arrays was developed to determine the optimal solution amid all the optional settings for a new initiated device. The proposed algorithm begins with several successive orthogonal arrays and ends with a full factorial array. After each orthogonal array is accomplished, the algorithm employs variance analyses to screen the dominating variable from among all the current variables and then determines the best level of the dominating variable. Here, after successive orthogonal arrays were completed, the number of unfixed variables was gradually reduced to a number that was small enough to feasibly conduct a full factorial array, resulting in the final selection of the problem’s optimum setting. We verified the proposed algorithm by first applying it to the Rosenbrock function.To distinguish the superior performance of the proposed algorithm in comparison with other design of experiments approaches, we experimented with three different problems with non-interactive or interactive variables. The results show that the proposed method not only provides a final solution that is identical to the problem’s exact solution but also that the computation time in comparison with that required by a full factorial array drops drastically as the number of variables increases.
Authors: Siavash Sarrafan, Alireza Akbarzadeh
Abstract: In this paper, a planar snake-like robot travelling in serpentine locomotion is considered. A method is presented where structural and gait control parameters are used to obtain the minimum snake-robot positional error, geometrical error. Two structural parameters, length and mass of each link as well as two control parameters, initial winding angle (α0) and arc length (s) are considered. Each of the four input parameters is examined at five different levels. The method uses Taguchi experimental techniques and analyzes effects of uncertainties by means of adding noise to the robot parameters. Significance of the input parameters is also determined using Analysis of Variance.
Authors: Sung Lin Tsai, Fuang Yuan Huang, Biing Hwa Yan, Yao Ching Tsai
Abstract: This paper presents a new polishing pad with polishing silicon surface composed of a layer of Ethylene-vinyl acetate (EVA) adhesive pad coated with SiC grits. A set of polishing parameters: coating SiC grit size, concentration of SiC grit in slurry, polishing load, polishing wheel turning speed, and absorption time of polishing pad were identified with the Taguchi Methods for optimum polishing effect in terms of roughness of polished silicon surface. A surface roughness of 0.026 μm Ra can be obtained with the following values: grit size at 1.2 μm (both coated on pad and mixed in slurry), concentration of SiC grit in slurry at 25%, polishing load at 50 gram, turning speed at 10,000 rpm, absorption time of polishing pad at 15 minutes.
Authors: Chao Tsung Lee, Hsin Chuan Kuo, Ping Ruei Lee
Abstract: In this paper, we develop a novel algorithm that determines the overall best parameter setting in design of experiments. The algorithm begins with successive orthogonal array experiments and ends with a full factorial experiment. The setup for the next orthogonal-array experiment is obtained from the previous one by either fixing a factor at a given level or by reducing the number of levels considered for all currently non-fixed factors. We illustrate this method using a light-gauge steel wall sound isolation system with four parameters, each with three levels. In previous work, the full factorial of =81 experiments was conducted and the best parameter settings was found. With the proposed algorithm, we found the same result using 15 experiments. As a further comparison, we obtained the optimum using a traditional Taguchi method, and found it corresponded to the of the 81experiments when sorted by the objective (or quality) function. We conclude the proposed algorithm would provide an accurate, fast, and economic tool for global optimization of design of experiments.
Authors: Akhtar Khan, Kalipada Maity
Abstract: The present work explores the application of a novel Multi-Criteria Decision Making (MCDM) based approach known as VIKOR analysis combined with Taguchi technique for simultaneous optimization of some correlated cutting variables in turning of commercially pure titanium grade 2 using uncoated carbide inserts. The experiments have been carried out according to Taguchi’s L27 orthogonal array. Three input variables viz. cutting speed, feed rate and depth of cut have been taken at three different levels. The impact of these cutting variables on cutting force, surface quality and material removal rate has been investigated. The optimal combination of machining parameters has been evaluated to minimize the cutting force and to maximize the surface finish and production rate using MCDM based VIKOR analysis method. ANOVA (analysis of variance) test has been performed to determine the most influencing cutting variable on overall quality measure i.e. VIKOR index (Qi). The optimal setting of machining variables has been shown using main effects plot for S/N ratio for Qi. The results of ANOVA exhibit that the cutting speed is the governing machining parameter followed by feed rate on overall quality index (Qi). The minimum (desirable) value of Qi is achieved at the parametric combination of v3-f1-d3 i.e. cutting speed (110 m/min), feed rate (0.08 mm/rev) and depth of cut (0.4 mm) respectively. The feasibility of the proposed methodology has been verified by conducting a confirmation test.
Authors: Te Sheng Li, Ling Hui Chen
Abstract: In this study, a novel nanogap fabrication technique is proposed. The technique is based on electron-beam lithography combined with rapid thermal annealing (RTA) to reduce the self-aligned nanogap on metal layer. The procedure running through systematic experimental design via Taguchi method and considering the critical factors such as metal type, Si thickness, RTA temperature, RTA time and initial nanogap dimension affecting the final nanogap dimensions was optimized. The experiments were conducted using Taguchi method and modified particle swarm optimization for setting the optimal parameters. The experimental results show that the most important factors in nanogap reduction were the metal type and the initial nanogap. The optimal parameter settings were metal type Pt on 50 nm Si/SiO2, 400°C, 60s and 43nm for initial gap. Experiment results found that the metal type Pt provided larger shrink ratio than that of Ni and nanogap down to 30 nm. It is also noted that the proposed approach was reproducible due to the confirmation experiments SNRs within the 95% confidence interval.
Authors: M. Hosseinpour Gollo, Hassan Moslemi Naeini, G.H. Liaghat, S. Jelvani, M.J. Torkamany
Abstract: Metal forming by a laser source is an efficient and economical method for forming sheet metal into straight bend and doubly curved shape. It can be most useful in the automation of sheet metal forming. This paper presents an FEM model for three dimensional thermo-mechanical simulation of the laser forming. The aim of this simulation and experimental study is to identify the response related to deformation and characterize the effects of process parameters such as laser power, beam diameter, scans velocity and pulse duration, in terms of bending angle for a square sheet part. Extensive experimentation, including a design of experiments, is performed to address the above-mentioned aims. From these experiments it has been determined that laser forming using Nd:YAG laser is a flexible manufacturing process for steel sheet bending.
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