Paper Titles
Implementation of Thermal Models in Grinding
p.3
A Study on Optimum Condition of Centerless Grinding Machine for Ferrule Using Taguchi Method and Response Surface Method
p.9
Grinding Acoustic Emission Classification in Terms of Mechanical Behaviours
p.15
Development of Intelligent Grinding Database
p.21
An Experimental Investigation of Optimal Grinding Condition for Aspheric Surface Lens Using Full Factorial Design
p.27
Grinding Performance of a Grain-Arranged Diamond Wheel against Industrial Pure Aluminum
p.33
Improvement of Machining Accuracy in Micro Cylindrical Traverse Grinding
p.39
A Micro Ultrasonic Grinding Device with Very High Frequency and its Application
p.45
Computer Simulations of Cylindrical Plunge Grinding - Influence of Work Stiffness on Grinding Accuracy -
p.51

Implementation of Thermal Models in Grinding

Article Preview

Abstract:

A thermal model has been implemented in industrial operations where reliability and robustness are important. To fully exploit the potential and usefulness of the thermal model it is necessary to tune the model to accommodate a wide range of wheel / workpiece combinations whilst also satisfying different quality criteria. Implementation is relatively simple and thermal damage to the workpiece can be avoided in most grinding operations. The monitoring process can also be used to aid in optimising dressing intervals or as a tool to identify deteriorating conditions. It is important to understand how to develop and implement strategies to satisfy different user needs. This paper reports on issues associated with tuning the model. Guidance is provided to assist with implementation of the thermal model either as a stand alone monitoring tool or as a fully integrated embedded feature of an intelligent control system. The paper has been prepared in response to queries on this matter from industrial practitioners.

You might also be interested in these eBooks
Advances in Abrasive Technology IX View Preview

Info:

Periodical:

Key Engineering Materials (Volume 329)

Pages:

3-8

DOI:

https://doi.org/10.4028/www.scientific.net/KEM.329.3

Citation:

Cite this paper

Online since:

January 2007

Authors:

Michael N. Morgan, W.B. Rowe

Keywords:

Grinding, Monitoring, Thermal Model

Export:

RIS, BibTeX

Price:

Permissions CCC:

Request Permissions

Permissions PLS:

Request Permissions

Сopyright:

© 2007 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

References

[1] Rowe, W B., Jin, T., 2001, Temperatures in High Efficiency Deep Grinding (HEDG), Annals of the CIRP, vol. 50/1, pp.205-208. ISBN 3-905 277-35-2.

DOI: 10.1016/s0007-8506(07)62105-2

Google Scholar

[2] Marinescu, I., Rowe, W B., Dimitrov, B., Inasaki, I., 2003, Tribology of Abrasive Machining Processes, Noyes Publications. . William Andrew Publishing 13 Eaton Ave, Norwich, NY 13815, USA.

DOI: 10.1016/b978-081551490-9.50003-7

Google Scholar

[3] Jaeger, J C., 1942, Moving Sources of Heat and the Temperature at Sliding Contacts, Proc of the Royal Society of New South Wales, 76, 203.

Google Scholar

[4] Outwater, J O., Shaw M C., 1952, Surface Temperatures in Grinding, Trans. ASME 74, pp.73-85.

Google Scholar

[5] Hahn R S., 1966, On the Mechanics of the Grinding Process under Plunge Cut Conditions, Trans. ASME, Journal of Engineering for Industry, 72-80.

DOI: 10.1115/1.3670895

Google Scholar

[6] Takazawa, K., 1972, Thermal Aspects of the Grinding Operation, Ind. Diamond Review, 143-149.

Google Scholar

[7] Rowe, W B., Pettit, J A., Boyle, A., Moruzzi, J L., 1988, Avoidance of Thermal Damage in Grinding, Annals of CIRP, 1988, 37, 1, 327-330.

DOI: 10.1016/s0007-8506(07)61646-1

Google Scholar

[8] Rowe, W B., Morgan, M N., Black, S C E., Mills, B., 1996, A simplified approach to Thermal Damage in Grinding, Annals of CIRP, 45, 1, 299-301.

DOI: 10.1016/s0007-8506(07)63067-4

Google Scholar

[9] Makino, Suto, Fokushima, 1966, An Experimental Investigation of the Grinding process, Journal of Mechanical Laboratory, Jpn, 12(1): 17.

Google Scholar

[10] Rowe, W B., Morgan, M N., and Qi, H S., 1993, The Effect of Deformation on Contact Length in Grinding, Annals of CIRP, 42/1, 1, 409-412. ISBN 3-905-277-19-0.

DOI: 10.1016/s0007-8506(07)62473-1

Google Scholar

[11] Des Ruisseaux, N R., Zerkle R D., 1970, Temperature in semi-infinite and cylindrical bodies subjected to moving heat sources and surface cooling, Journal of Heat Transfer, 92, pp.456-464.

DOI: 10.1115/1.3449689

Google Scholar

[12] Malkin, S., 1989, Grinding Technology, Ellis Horwood.

Google Scholar

[13] Lavine, A S., Malkin, S., Jen, T C., 1989, Thermal Aspects of Grinding with CBN Wheels, Annals of the CIRP, 38/1, pp.557-559.

DOI: 10.1016/s0007-8506(07)62768-1

Google Scholar

[14] Morgan, M N., Rowe, W B., Black, S C E., Allanson, D R., 1998, Effective Thermal Properties of Grinding Wheels and Grains, Proceedings of the Institution of Mechanical Engineers, , 212 Part B, 661-669.

DOI: 10.1243/0954405981515923

Google Scholar

[15] Rowe, W B., Morgan, M N., Batako, A., Jin, T., 2003, Energy and Temperature Analysis in Grinding, Keynote Paper, Sixth Int. Conf. And Exhibition on Laser Metrology, Machine Tool CMM and Robot Performance - LAMDAMAP, 1-4th July, 2003, Laser Metrology and Machine Performance VI pp.3-23.

Google Scholar

[16] Stephenson D J., Jin T., Corbett, J., 2002, High-efficiency Deep Grinding of a Low Alloy Steel with Plated CBN Wheels, Annals of the CIRP, 51, 1, 241-244.

DOI: 10.1016/s0007-8506(07)61508-x

Google Scholar