Paper Titles
The Study of Tool Wear and Breakage Based on the Characteristic Analysis of Acoustic Spectrum
p.197
Fabrication and Characterization of HA/CNT Bioceramics
p.201
Research on Stress and Strain Distribution during Multi-Pass Conventional Spinning under Different Roller Motion Modes
p.205
Research on Influence of the Material Anisotropy to the Surface Quality during SPDT Machining of Crystal KDP
p.209
Analysis of Chip Breaking Prediction in Cutting Aluminum Alloys
p.213
Research on Thermal Spray Al-Al2O3/TiO2 Coating and Diffusion Treatment on Magnesium Alloy
p.217
Fabrication of Microelectrode by Current Density Control in Electrochemical Micromachining
p.221
Study on Technology of Micro-EDM with Lower Working Voltage
p.225
Research on a Novel Testing Way for Collective Short Cracks by Industrial CT
p.229

Analysis of Chip Breaking Prediction in Cutting Aluminum Alloys

Article Preview

Abstract:

As machining technology develops toward the unmanned and automated system, the prediction of chip breaking is considered increasingly important, especially in continuous machining such as in cutting aluminum alloys. In this paper, chip breakers with different parameters are designed to produce chips that can be evacuated easily and reliably from the working zone. The formulation of chip up-curl radius is constructed through analyzing the chips subject to chip breaker. The predictive model of chip breaking is developed based on chip breaking conditions. Chip breaking strain is obtained by using backward-deducing method and cutting experiments. In order to verify the model, PCD tools with chip breakers are used to cut LY12, chip breaking areas are compared with those obtained from the predictive model. Results show the chip breaking predictive model is reasonable.

You might also be interested in these eBooks
Advances in Materials Manufacturing Science and Technology II View Preview

Info:

Periodical:

Materials Science Forum (Volumes 532-533)

Pages:

213-216

DOI:

https://doi.org/10.4028/www.scientific.net/MSF.532-533.213

Citation:

Cite this paper

Online since:

December 2006

Authors:

Er Liang Liu, Rong Di Han, Guang Yu Tan, Zhen Jia Li

Keywords:

Aluminium Alloy, Chip-Breaking, Predictive Model, Up-Curl

Export:

RIS, BibTeX

Price:

Permissions CCC:

Request Permissions

Permissions PLS:

Request Permissions

Сopyright:

© 2006 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

References

[1] C.Y. Jiang, Y.Z. Zhang and Z. J. Chi: Annals of the CIRP, Vol. 33 (1984), pp.81-84.

Google Scholar

[2] I.S. Jawahir: Annals of the CIRP, Vol. 37 (1988), pp.121-126.

Google Scholar

[3] K. Nakayama: Bulletin of Japanese Society of Precision Engineering, Vol. 18, (1984) No. 2, pp.97-103.

Google Scholar

[4] I.S. Jawahir: Annals of the CIRP, Vol. 39 (1990), pp.47-51.

Google Scholar

[5] P. Lezanski, M.C. Shaw: Transactions of the ASME, Vol. 132 (1990), p.112.

Google Scholar

[6] Z. Li: Machining Chip breaking Process Analysis (Mechanical Industry Press, Beijing, China, 1996).

Google Scholar