Paper Titles
Non Deterministic Approach in Metal Forming Springback Simulation
p.399
Die Forming of Medical Forceps
p.411
Analytic, Numerical, and Stochastic Comparison of Forming Force Modeling at Deep Drawing and Backward Extrusion on the Same Al 99.5 F7 Parts
p.419
Stamping of One-Piece Automobile Steel Wheels from Tube
p.427
Integration of Electromagnetic Calibration into the Deep Drawing Process of an Industrial Demonstrator Part
p.435
Case Studies and Applications of Flowforming to Aircraft Engine Component Manufacturing
p.443
Multi Shape Sheet Hydroforming Tooling Design
p.453
Improvement of Filling of Die Corners in Box-Shaped Tube Hydroforming by Control of Wrinkling
p.461
Modeling Flexforming (Fluid Cell Forming) Process with Finite Element Method
p.469

Integration of Electromagnetic Calibration into the Deep Drawing Process of an Industrial Demonstrator Part

Article Preview

Abstract:

In recent years a steadily growing interest in applying lightweight construction concepts could be observed. This development is accompanied by an increasing demand for innovative forming strategies suitable for extending the forming limits of the typical lightweight materials. Deep drawing combined with an integrated electromagnetic calibration step is an example of such a technology. The feasibility and potential of this process combination is analyzed on the basis of a demonstrator part from the automotive industry. Thereby, aspects related to the practicability of the electromagnetic forming process itself are regarded as well as points related to the deep drawn preform. The concept of a 3D-coil insert, integrated into a deep drawing punch in order to realize the calibration in the deep drawing process, is introduced and based on the experimental results, conclusions regarding the applicability of the process combination are drawn.

You might also be interested in these eBooks
Sheet Metal 2007 View Preview

Info:

Periodical:

Key Engineering Materials (Volume 344)

Pages:

435-442

DOI:

https://doi.org/10.4028/www.scientific.net/KEM.344.435

Citation:

Cite this paper

Online since:

July 2007

Authors:

Verena Psyk, C. Beerwald, A. Henselek, Werner Homberg, Alexander Brosius, Matthias Kleiner

Keywords:

Deep Drawing, Electromagnetic Forming, Process Integration

Export:

RIS, BibTeX

Price:

Permissions CCC:

Request Permissions

Permissions PLS:

Request Permissions

Сopyright:

© 2007 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

References

[1] Risch, D.; Beerwald, C.; Brosius, A.; Kleiner, M.: On the Significance of the Die Design for the Electromagnetic Sheet Metal Forming. ICHSF 2004 - 1 st Int. Conf. on High Speed Forming, 31. 3. -1. 4. 2004, Dortmund, Germany, Proceedings pp.191-200.

Google Scholar

[2] Psyk, V., Beerwald, C.; Kleiner, M.; Beerwald, M.; Henselek, A.: Use of Electromagnetic Forming in Process Combinations for the Production of Automotive Parts. EPPS 2004 - 2nd European Pulsed Power Symposium, 22. 9. 2004, Hamburg, Germany, Proceedings pp.82-86.

Google Scholar

[3] Kleiner, M.; Risch, D.; Beerwald, C.; Brosius, A.: Influence of the Velocity Distribution and Die Geometry on the Deformation Process of Electromagnetic Sheet Metal Forming, Annals of the WGP, Prod. Eng. XII(2005).

Google Scholar

[4] C. Beerwald: Fundamentals for Process Dimensioning and Design of Electromagnetic Forming (in German), PhD. -Thesis, Dortmund, Germany, 2004, ISBN 3-8322-4821-2.

Google Scholar

[5] Beerwald, C.; Beerwald, H.: Spiralförmige Spule zur magnetischen Umformung von Blechen, Offenlegungsschrift DE10207655A1, Deutsches Patentamt, München, (2002).

Google Scholar

[6] Vohnout, V. J.: A Hybrid Quasi-Static-Dynamic Process for Forming Large Sheet Metal Parts from Aluminum Alloys, Ph.D. -Thesis, Ohio State University, Columbus, Ohio, USA, (1998).

Google Scholar

[7] Golovashchenko, S.; Bessonov, N.; Davies, R.: Design and Testing of Coils for Pulsed Electromagnetic Forming, ICHSF 2006 - 2 nd Int. Conf. on High Speed Forming, 20. 3. 21. 3. 2006, Dortmund, Germany, Proceedings pp.141-151, ISBN 3-00-018432-5.

Google Scholar

[8] Kamal, M.; Cheng, V.; Bradley, J.; Hatkevich, S.; Daehn, G. S.: Design, Construction and Applications of the Uniform Pressure Electromagnetic Actuator, ICHSF 2006 - 2nd Int. Conf. on High Speed Forming, 20. 3. -21. 3. 2006, Dortmund, Germany, Proceedings pp.141-151.

Google Scholar