The Effect of Process Parameters on the Mechanical Properties of A356 Al-Alloy/ZrO2 Nanocomposite

Article Preview

Abstract:

In this study the effect of zirconia (ZrO2) nanoparticles (40 nm) in reinforcing A356 aluminum alloys as a base metal matrix were investigated. Zirconia nanopowders were stirred in the A356 matrix with different fraction ratios ranging from (0, 1, 2, 3, 5%) by weight at variable stirring speeds ranging from (270, 800, 1500, 2150 r.p.m) at a mushy zone (600°C) and liquid state (700°C) using a constant stirring time for one minute. The microstructure revealed the change of grains from dendritic to spherical shape with increasing stirring speed. The Scanning Electron Microscopy of the fractured surface revealed the presence of nanoparticles at the interdendritic spacing of the fracture surface and was confirmed with EDX analysis of these particles.The results of the study showed that the mechanical properties (strength, elongation and hardness) using ZrO2 as reinforcements were increased at the following parameters: 1500 r.p.m stirring speed in semi-solid state (600oC) and adding 3 wt.% of ZrO2.

You might also be interested in these eBooks

Info:

Periodical:

Pages:

1-8

Citation:

Online since:

January 2016

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2016 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

[1] A. K. Dhingra, Metal Replacement by Composite, JOM 1986, Vol. 38 (03), p.17.

Google Scholar

[2] R. Mehrabian, R. G. Riek and M. C. Flemings, Preparation and Casting of Metal-Particulate Non-Metal Composites, Metall. Trans, Vol. 5A, 1974, p.1899-(1905).

DOI: 10.1007/bf02644158

Google Scholar

[3] J. Eliasson and R. Sandstorm, Applications of Aluminium Matrix Composites, Part 1, Trans. Tech. publications, Switzerland, 1995, pp.3-36.

Google Scholar

[4] S. Balasivanandha Prabu, Influence of stirring speed and stirring time on distribution of particles in cast MMC, Journal of Materials Processing Technology 171, 2006, p.268–273.

DOI: 10.1016/j.jmatprotec.2005.06.071

Google Scholar

[5] C. C. Koch, Nanostructured Materials Processing, Properties and Potential Applications, 2002, p.485.

Google Scholar

[6] A. K. Dey, P. Poddar, K. K. Singh, K. L. Sahoo, Mechanical and Wear Properties of Rheocast and Conventional Gravity Die Cast A356 Alloy, Materials Science and Engineering A 435–436, 2006, p.521–529.

DOI: 10.1016/j.msea.2006.07.148

Google Scholar

[7] O. Lashkari, R. Ghomashchi, The Implication of Rheology in Semi-Solid Metal Processes: An Overview, Journal of Materials Processing Technology 182, 2007, p.229–240.

DOI: 10.1016/j.jmatprotec.2006.08.003

Google Scholar

[8] A. Y. Shash; M. Sc. Thesis on; Effect of processing parameters on the mechanical characteristics of A356/(Al2O3)p cast metal matrix nano-composites (MMNCs), Cairo University, (2007).

Google Scholar

[9] Ahmed Y. Shash, Amer E. Amer, Moataz El-Saeed, Influence of Al2O3 Nano-dispersions on Mechanical and Wear Resistance Properties of Semisolid Cast A356 Al Alloy, Mechanical and Materials Engineering of Modern Structure and Component Design, Journal of Advanced Structured Materials, Springer International Publishing, 2015, Vol. 70, pp.13-24.

DOI: 10.1007/978-3-319-19443-1_2

Google Scholar

[10] I. S. El-Mahallawi, R. M. Rashad, T. S. Mahmoud , A. Y. Shash, Effect of processing parameters on synthesis and mechanical Characteristics of A356/ (Al2O3)p Cast Metal Matrix Nano-composites (MMNCs), 6th Arab Foundry Symposium, (ARABCAST 2006), November 12-15, Sharm El Sheik, Egypt. pp.68-77.

DOI: 10.1115/mn2008-47049

Google Scholar

[11] I. S. Elmahallawi, K. Egenfeld, F. H. Kouta, A. Hussein, T. S. Mahmoud, R. M. Rashad, A. Y. Shash, W. Abou-AL-Hassan, Synthesis and Characterization of New Cast A356/ (Al2O3) p Metal Matrix Nano- Composites, Proceedings of the 2nd Multifunctional Nanocomposites& Nanomaterials: International Conference & Exhibition MN2008 January 11-13, 2008, Cairo Egypt. Copyright© 2008 by ASME.

DOI: 10.1115/mn2008-47049

Google Scholar

[12] I. S. El-Mahallawi, A. Y. Shash and A. E. Amer, Nanoreinforced Cast Al-Si Alloys with Al2O3, TiO2 and ZrO2 Nanoparticles, Journal of Metals 2015, 5(2), pp.802-821.

DOI: 10.3390/met5020802

Google Scholar