Papers by Author: Bing Gao

Abstract: We have proposed single seed cast Si growth and developed a furnace for 50 cm square ingots. By optimizing growth parameters, improving gas condition, coating, the quality of mono Si ingot has improved. Namely, dislocation density, the concentrations of substitutional carbon and interstitial oxygen have been significantly reduced. The conversion efficiency of cast Si solar cells has become comparable with those of CZ Si wafers.

Abstract: In an attempt to understand how and where dislocations are introduced into Si ingots by temperature gradients, bulk dislocation-free FZ crystals are exposed to temperature gradients similar to those in Bridgman Si crystal growth. This heat treatment introduces dislocations, which were analyzed using X-ray topography (XRT) and Scanning InfraRed Polariscopy (SIRP). Hereby, the orientation dependency is taken into account and ingots in (001) and (111) growth orientation are evaluated in this work. It can be found that the dislocation generation takes place at similar regions of the crystal and is independent of orientation, however, their propagation and multiplication differs. This leads to an overall different shape of the dislocation network. Especially intriguing are the long slip lines in the (111)-crystal, which cannot be found in the (001)-crystal. This suggests a different magnitude of slip propagation depending on the sample orientation. This effect should be explained by a different activation of slip systems and is discussed in the paper.

Abstract: To get the optimized condition and ideal furnace structure, we have performed seed cast growth of mono-crystalline Si by using unidirectional solidification furnace. More than 20 ingots of 10 cm diameter and 10 cm height were grown under different growth conditions. The quality of ingots was characterized by using Fourier transform infrared spectroscopy (FTIR), infrared microscopy, scanning infrared polariscope (SIRP), X-ray topography, etc. We have realized reduction of carbon, residual strain and extended defects, which may contribute the increase of solar cell efficiency.

Abstract: Crystal growth velocity of SiC in a process of physical vapor transport was studied on the basis of numerical calculation including compressible effect, convection and buoyancy effects, flow coupling between argon gas and species, and the Stefan effect. Calculation in 2D configuration was performed to clarify the effect of pressure on growth velocity. The results revealed that the origin of diffusion resistance reported so far was the effect of convection of argon gas and chemical species.

Abstract: The content and uniformity of impurities and precipitates have an important role in the efficiency of solar cells made of multicrystalline silicon. We developed a transient global model of heat and mass transfer for directional solidification for multicrystalline silicon and a dynamic model of SiC particles and silicon nitride precipitation in molten silicon based phase diagrams. Computations were carried out to clarify the distributions of carbon, nitrogen and oxygen based on segregation and the particle formation in molten silicon during a directional solidification process. It was shown that the content of SiC precipitated in solidified ingots increases as a function of the fraction solidified. It was also clarified from the results that Si2N2O was first formed near the melt-crystal interface, since oxygen concentration in the melt decreases and nitrogen concentration in the melt increases with solidification of the molten silicon. Si3N4 was formed after Si2N2O had been formed.