Papers by Author: Dong Seok Seo

Abstract: Mechanical degradation of hydroxyapatite ceramics due to the slow crack growth was observed in water. Microstructural crack on the surface of hydroxyapatite initiated by grain boundary dissolution in liquid environment resulting in particle loosening and microstructural-level degradation, followed by a drastic decrease of mechanical properties. In this study, slow crack growth by the dissolution behavior of hydroxyapatite ceramics was investigated based on microstructural observation by field emission microscopy. The crack growth and morphological change of hydroxyapatite surface, especially at the initial stage of dissolution and related surface roughness were observed with immersion time. The surface dissolution occurred from the initial stage of immersion showing increase in surface roughness. Following certain period of immersion time, the surface dissolution initiated at grain boundaries and generated many separated grains.

Abstract: The inorganic binders, fly ash and meta kaolin were used to prepare geopolymer. Water glass was added to the recycled inorganic binders to improve compressive strength of geopolymers. The ratio of the solid materials (inorganic binder and alkali activators) and liquid materials (distilled water, water glass) for the polymerization was optimized as 3:1. Compressive strength of the geopolymers increased because water glass improved the extent of polymerization of the inorganic binder and resulted in dense microstructure. It was found that geopolymers using fly ash showed the higher value of compressive strength, compared with meta kaolin- based geopolymers.

Abstract: Geopolymers were prepared by using the dried fly ash from industrial by-product, NaOH as alkaline activator and Na2SiO3 as liquid glass. Calcium carbonate from a clam shell was added to provide attachment and growth of environmental organisms on the geopolymers. We investigated the effects of a shell powder contents on the microstructure and bonding properties of the geopolymers to normal cement. The major chemical compositions of fly ash were Si and Al at the ratio of 2 to 1 in wt%. The shell powder with layer sheet consisted of aragonite phase. As increasing the amount of the shell powder, fly ash was not polymerized and remained spherical. The bonding between geopolymers and normal cement was obtained when 0-15 wt% of the shell powder was added. On the other hand, bonding was not achieved with higher shell contents of 20-25 wt%.

Abstract: Hydroxyapatite (HA) ceramics derived from tuna bone (THA) was prepared and their mechanical property was investigated with immersion in buffered water. Tuna bones were soaked in 0.1 M of NaOH solution at 80°C for 1 h. After soaking, the bones were calcined at 800°C for 1 h to completely remove organic, and then attritor-milled for 24 h. The powders obtained were cold isostatically pressed and sintered at 1300°C with a dwell time of 1 h. Sintered densities of the THA was about 93%. After polishing, the THA were immersed in buffered water at 37 °C for 3 and 7 days. The THA ceramics consisted of HA and small amount of magnesium oxide. Immersion test revealed that there was no clear evidence of dissolution for the THA which sintered at high temperatures. Vickers hardness test showed that the hardness value of THA ceramics was not changed with immersion time indicating that dense hydroxyapatite from tuna bone was stable in liquid environment.

Abstract: Dissolving behavior of hydroxyapatite ceramics prepared from bovine teeth (BTHA) was investigated. The bovine teeth were soaked in 0.1 M of NaOH at 80°C for 1 h. After soaking, the teeth were calcined at 800°C for 1 h, and then they were attritor-milled for 24 h. BTHA powder consisted of mainly HA and small amount of MgO. The powders obtained were cold isostatically pressed and sintered at 1200°C with a dwell time of 1 h. Sintered density of BTHA was about 70%. After polishing the surface of sintered specimen, BTHA was immersed in buffered water at 37°C for 3 and 7 days. After immersion period, there is no evidence of dissolution for BTHA at the end of the immersion time. In addition, there is no change of peak intensity in XRD after immersion time. It was found that hydroxyapatite from bovine teeth was more stable than commercial HA in liquid environment.

Abstract: Titanium-based nitride coatings on cutting tools, press molds and dies can prolong their life cycle because of superior corrosion and oxidation resistance of coatings. In this study, TiAlN/ZrN and TiCrN/ZrN multilayer coatings were prepared by R.F magnetron sputtering, and microstructural evolution and corrosion resistance of the coatings were investigated during heat treatment. The TiAlN/ZrN and TiCrN/ZrN multilayer coatings were degraded by heating up to 600 oC with formation of oxides particles on the surface. During the heat treatment, the TiCrN/ZrN and TiAlN/ZrN multilayer coatings showed the lowest corrosion current density and the highest polarization resistance at temperature range of 400 oC and 500 oC. Consequently, the TiAlN/ZrN and TiCrN/ZrN multilayer coatings showed good corrosion resistance at temperature range of 400°C and 500°C during heating.

Abstract: Calcium phosphate ceramics (CPC) have been attractively used in different areas of biomedical applications, such as substances of artificial hard tissue replacement implants, drug delivery system due to their biocompatibility and bioactivity. In this work, three calcium phosphate powders between Ca/P molar ratio 1.50-1.67 were synthesized by aqueous precipitation method, using the mixture of Ca(NO3)2·4H2O and H3PO4 solutions to ammonia solution. During the precipitation reaction, Ca/P molar ratio was adjusted by controlling pH of the solution between 8.0 and 10.5 by the addition of ammonium hydroxide solution. All powders were treated at 800 oC for 2 hrs. The calcined powders were immersed in pH 7.4 distilled water at 37°C for 3 and 7 days. Decomposition and related dissolution with the various Ca/P ratios were investigated by XRD, FTIR, and TEM observation.

Abstract: Hydroxyapatite derived from human teeth was sintered at 1200°C for 2 h. Dissolving behavior of the biologically derived HA (BHA) in distilled water was investigated and compared with an artificial hydroxyapatite (HA) made of synthetic HA powder. All disks were immersed in 40 ml of pH 7.4 distilled water (buffered using 0.05 M Tris.) for 7 and 14 days at 37°C. All detectable peaks in the HA are identical only to HA lattice planes, whereas BHA consisted of a mixture of HA and β-tricalcium phosphate (TCP). In the case of the HA specimen, the surface dissolution was initiated at grain boundaries followed by generated many separated grains and large defect like cavities. On the other hand, biologically derived HA showed that definite grains considered as β-TCP was predominantly dissolved and the grains were separated from the matrix leaving pores. In the mean time, the rest region, mainly consisting of HA, did not show any evidence of dissolution. It seems that BHA is more stable than the artificial HA in liquid environment.

Abstract: Dissolution of calcium phosphate powders with different compositions in simulated body fluid was investigated. Hydroxyapatite (HA) and β-tricalcium phosphate (β-TCP) powders were synthesized by a precipitation method and by controlling pH of the solution. Biphasic calcium phosphate (BCP) powders were prepared by mixing the HA and β-TCP powders with ratio of 80:20 and 60:40 in weight % in a planetary mill for 4 h. For dissolution test, 0.5g of each β-TCP, HA and BCP powders were immersed in 50 ml of SBF at 37°C for 3-28 days. HA powders with stoichiometric composition showed no significant morphological change regardless of the immersion time. β-TCP powders were not dissolved in SBF in spite of its high solubility. The surface of BCP powders became rough due to dissolution with increasing immersion time. This surface dissolution gradually extended into the core region of the particles resulting in disintegration of the dense particle into fine crystallites. It may be caused that the milling process during preparation of BCP powders may induce stress concentration or formation of dislocation on the surface of particles.

Abstract: Fabrication of paste at low temperature has been developed in order to apply for various electronic devices, such as bus electrode and address electrode in PDP, especially for enlargement of a screen size. In this study, nano-sized silver particles with 10 - 30 nm were synthesized from silver nitrate (AgNO3) by a chemical reduction method. To prepare Pb-free silver paste, the silver nanoparticles were mixed with conventional silver powder with an average particle size of 1.6
and conventional Pb-free frit. Thick films were fabricated from silver paste by a screen printing on alumina substrate and the films were fried at temperatures ranging from 550 °C to 600 °C. Microstructures of the fried thick films were analyzed by FE-SEM. Sheet resistivity of fried thick films was measured and also the relationship between sinterability and conductivity of these films were investigated.