Papers by Author: Ennio Bonetti

Abstract: Mechanical Spectroscopy provides information on microstructural features of materials not obtained by other techniques. In general, it is used for investigating physical phenomena, however it can be very useful also for solving problems related to industrial processes. This work describes and discusses some applications of metallurgical interest.

Abstract: Composites made from compacted powders blends of Al with different Fe contents were produced and characterised with respect to mechanical and induction heating properties. Mechanical spectroscopy and hardness measurements were employed to follow the evolution of Young modulus and internal friction after ageing. It was found that above a critical iron content (>30% of the volume) a percolation network of Fe grains is obtained inside the specimen and the induction heating characteristics become comparable with those of ferritic steel samples.

Abstract: Extensive electronic structure calculations, based on the density-functional theory, are used to characterize the equilibrium properties and the behaviour under pressure of MgH2. Moreover, substitutional solid solutions for several 3d metals (Fe, Ni, Ti, Al, Pd, Co, etc.) in MgH2 are characterized by computing both relaxed structures and solution energies. Theoretical results are combined with experimental results on samples synthesized by ball milling. MgH2 was milled with 10 wt.% of 3d metals followed by microstructural characterization and hydrogen desorption behaviour. Good correlation between theoretical solution energies and experimental desorption temperatures reveals a general trend in these systems. A few notable exceptions can be detected, which can be explained in terms of peculiarities in the experimental composite microstructure.

Abstract: Hydrogen, being a regenerative and environmentally harmless fuel, can play a crucial role in the energetic scenario of the near future. In recent years several systems for solid-state hydrogen storage have been investigated, among which a few metals and metal alloys show the most promising properties. Mg and Mg-based micro and nanocomposites are widely studied for this application owing to the high gravimetric storage capacity, even if a proper microstructure, mainly at the material surface, has to be setup in order to overtake kinetic constraints often related to the high surface reactivity. In this paper, we present our approach to this problem and report the main findings. We have examined the influence on hydrogenation/dehydrogenation characteristics of different modifications of the bulk and surface microstructure of MgH2 powders processed by ball milling, which appears to be one the most useful methods for preparing powders suitable for hydrogen storage.

Abstract: The influence of the Co addition and synthesis route on desorption properties of MgH2 were investigated. Ball milling of MgH2-Co blends was performed under Ar using different milling intensities and different weight ratios. Microstructural and morphological characterization, performed by XRD and SEM, show a huge correlation with thermal stability and hydrogen desorption properties investigated by DSC. A complex desorption behaviour is correlated with the dispersion of the catalytic particles that appears to play a main role in desorption performances. The optimum catalyst concentration was found to be around 10 wt.%, while the optimum value of the ball to powder ratio was 10:1.

Abstract: The microstructural evolution with strain was investigated either in a Zr-modified 6082 Al-Mg-Si alloy and in the same alloy added with 0.117wt.% Sc, subjected to severe plastic deformations. Materials were deformed by equal-channel angular pressing using route BC, up to a true strain of ∼12. A strain of ~4 produced a sub-micrometer scale microstructure with very fine cells (nanometer scale) in the grain interior. The role of fine dispersoids (Al3(Sc1-x,Zrx)) was investigated by transmission electron microscopy techniques and discussed. Dispersoids were responsible for a more complex dislocation substructure with strain. Compared to the commercial parent alloy, block wall formation and propagation were favored by the presence of Sc-Zr containing dispersoids, while cell boundary evolution was less affected, compared to the commercial parent alloy. Mean misorientation across block walls increased with strain much more in the Sc-Zr containing alloy, reaching a plateau, starting from a true strain of ∼8. Misorientation across cell boundaries continuously increased to ∼8° and ∼5° for the Sc-Zr and Zr containing alloy, respectively.

Abstract: Mechanical spectroscopy was employed to investigate the microstructure evolution of a Zr-modified 6082 Al-Mg-Si alloy and the same alloy with Sc addition after ageing and following severe plastic deformation through equal channel angular pressing. Measurements of the internal friction and dynamic young modulus have been performed in isothermal and isochronal runs in the frequency range 0.1 - 104 Hz. The anelasticity spectra reveal in the temperature range 470-870 K both structural and anelastic relaxation processes. Two structural damping maxima connected with inverse temperature trend of the modulus occur in the alloys submitted to equal channel angular pressing, the first one is strongly suppresed by Sc and Zr addition. An anelastic relaxation peak whose strength depends on the nature and morphology of precipitates and dispersoids and on the deformation and ageing condition was observed in all samples investigated. The high background damping occurring before the first structural damping maximum is analyzed with reference to a superplastic behavior of the equal channel angular pressing processed alloys.

Abstract: The hydrogen storage performances of Mg-C nanocomposites have been studied on materials synthesized by ball milling with and without addition of an organic additive. The main purpose of this work is to study in more detail the cooperative effect observed when both graphite and benzene are added to the milled blend. In fact, when both components are added to Mg in the ball milling process, good catalyzing properties of the composite surface allow improved sorptiondesorption behavior of the synthesized material. The processed materials have been characterized by XRD to assess the details of the phase structure by Rietveld analysis, while surface features have been studied by XPS, which evidences structural modifications of both the surface Mg oxide and the graphite particles. The hydrogen desorption behavior has been correlated with the surface structure which appears to depend on the carbon to benzene ratio. Thermal stability and hydrogen desorption properties were investigated by DSC. Experimental results on nanocomposites with the same Mg to C weight ratio (70:30) show improved performances for a proper choice of carbon to benzene ratio weight (1/3), even after manipulation of the milled material in air.