Papers by Author: Enrique Nava-Vázquez

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Abstract: This paper presents the results of an investigation aimed at understanding microstructure formation of Al-Fe-Mn-Si intermetallics during pressure-assisted reactive sintering of elemental powders. The proportion of elements was selected such that the composition of the product was 55 wt % Al, 17 wt % Si, 14 wt % Mn, and 14 wt % Fe. Experiments were conducted at temperatures between 600 and 800°C, using compaction stresses of up to 20 MPa. Rietveld analysis of x-ray diffraction patterns of fully processed samples showed that the powders were transformed into a mixture of Al9FeMnSi and Al9FeMn2Si phases. However, as temperature and pressure were increased, the Al9FeMnSi phase was transformed into the Al9FeMn2Si phase. Differential Thermal Analysis, as well as microstructural characterization by scanning electron microscopy and x-ray diffraction, showed that these intermetallics do not form directly from the powder mixtures. Rather, they are the result of metallurgical reactions between a molten Al-Si solution and various intermediate phases formed during reactive sintering.
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Abstract: The reaction between solid steel and liquid Al-Zn-Si alloy leads to the formation of a solid intermetallic interfacial layer. In the case of industrial Al-43.5Zn-1.5Si coated steel strips, the thickness of the intermetallic layer is on average 1.35 μm and the kinetics of the reaction is controlled by the effect of Si on Al and Fe diffusivities through the solid intermetallic layer. In this paper it is shown that the thickness of the intermetallic interfacial layer decreases as the Si content in the liquid alloy increases. EDXS microanalysis at the interface of industrial coated steel strips shows that the interfacial intermetallic compounds are chemically similar to those formed in the bulk of Al-43.5Zn-1.5Si liquid baths in continuous coating lines. Differential acid dissolution of the coatings reveals that the intermetallic layer is not planar at the interface with the coating overlay and is formed by grains of different size and chemical composition. Addition of minute quantities of Ti to the Al-Zn-Si liquid alloy causes changes in the morphology of the intermetallic layer and an overall refining of the microstructure.
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Abstract: The aim of the present work is to determine the austenite to ferrite transformation temperatures in a Si-Al non-oriented electrical steel. Critical transformation temperatures on heating and cooling are determined using an in-situ X-ray diffraction technique where the specimen is heated or cooled in a stepwise manner. The transformation temperatures are estimated from changes in the intensities of the (110)α and (111)γ peaks as a function of temperature. The time evolution of the microstructure resulting from isothermal heat treatments at temperatures between 800 and 1000 °C applied after cooling from 1050 °C is followed by quantitative metallography on samples quenched into water. The results show that, on cooling, formation of ferrite starts at about 950 °C and ends at 790 °C, indicating a strong effect of Si and Al on the austenite to ferrite and eutectoid transformations. These results suggest that the low tensile ductility exhibited by this material at temperatures near 1000 °C can be attributed to strain localization in strain-induced ferrite formed at temperatures as high as 1025 °C.
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Abstract: Interrupted cooling in the run-out table after hot rolling is a processing strategy to produce dual phase ferrite-martensite steel strips. The effects of interrupted cooling temperature and time after austenitizing at 1150 °C are investigated. This is done to establish the conditions for austenite to transform into ferrite-martensite microstructures in a Mn-Cr-Mo strip produced from a CSP (Continuous Strip Processing)-type thin slab. The results show that dual phase microstructures can only be obtained when interrupted cooling is performed at 725
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Abstract: The effects of heating rate and annealing temperature on the microstructure and mechanical properties of cold rolled Al-Si, low C non-oriented electrical steels are investigated using SEM metallography and uniaxial tensile tests. The experimental results show that short term annealing at temperatures up to 850 °C result in microstructures consisting of recrystallized ferrite grains with sizes similar to those observed in industrial semi-processed strips subjected to long term batch annealing treatments. Within the temperature range investigated, the grain size increases and the 0.2% offset yield strength decreases with increasing temperature. It was observed that the rate of change of grain size with increasing temperature increases when annealing is performed at temperatures greater than Ac1 (~870 °C). This effect is attributed to Fe3C dissolution and rapid C segregation to austenite for annealing temperatures within the ferrite+austenite phase field. This leads to faster ferrite growth and formation of pearlite when the steel is finally cooled to room temperature. The presence of pearlite at room temperature decreases the ductility of samples annealed at T > Ac1.
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