Papers by Author: Jun Zhang

Abstract: The well-aligned growth structures which derive from directional solidification of ceramic eutectics are of great interests due to their potential use in electronic devices and as structural materials at high temperatures. Because of the complexity of the component system and very high melting points, the solidification behavior on the oxide ceramic eutectic is still unclear up to date. In the presented paper, the Al₂O₃-Y₂O₃-ZrO₂ ternary eutectic ceramic is remelted by a DTA apparatus. The maximal heating temperature is 1950 °C. The melting and solidification behavior are investigated by the DTA analysis. The solidification microstructure is investigated by scanning electron microscopy (SEM), energy disperse spectroscopy (EDS) and X-ray diffraction (XRD). The results show that solidus temperature and the liquidus temperature are 1738.4 °C and 1750.1 °C, respectively. The formation path of eutectic phase is discussed. The microstructure of as-solidified eutectic ceramic shows a divorced ternary eutectic structure consisting of Al₂O₃, YAG and ZrO₂ phases with a random distribution. Furthermore, the microstructural comparison with directionally solidified ternary eutectic ceramic is presented and discussed.

Abstract: A series of Ni-base single crystal superalloys with increasing contents of Re (3-6 wt. %) were directionally solidified under a high thermal gradient of approximately 250 K/cm. It shows that Re additions slightly increases the liquidus temperature, but decreases the eutectic reaction and γ′-solvus temperature of the experimental alloys. EPMA analysis indicates that Re addition strongly influences the segregation ratios of the constituent elements, particularly for Cr, Mo and W, and thus results in more severe dendrite segregation and large amount of eutectic formation in the as-cast microstructures.

Abstract: With the unchanged thermal gradient and withdrawal speed, the effect of melt overheating history on the microstructure of Ni-base single crystal superalloy is investigated. The results show that the dendrite structure and γ' phase in interdendritic area is obviously refined when overheating temperature increased from 1500 °C to 1640 °C and then to 1780 °C. However, the microstructure is coarsen with the holding time is increased from 30 min to 45min and then to 60min when melt is overheated at 1780 for 30min.

Abstract: In situ composite of Al2O3/GdAlO3(GAP) ceramic eutectic prepared by directional solidification is an interesting candidate for the manufacture of turbine blades because of its excellent mechanical properties. In the present paper, directionally solidified Al2O3/GAP eutectic in situ composite ceramics are manufactured by the laser zone remelting technique to investigate the rapid solidification process. The laser power and scanning rate necessary to carry out the ceramic melt growth is determined. The characteristic microstructure is investigated by scanning electron microscopy (SEM), energy disperse spectroscopy (EDS) and X-ray diffraction (XRD). The as-solidified Al2O3/GAP eutectic presents an elongated colony structure consisting of only -Al2O3 and GAP phases with an oriented growth array. The eutectic spacing is strongly dependent on the laser scanning rate, rapidly decreasing to the sub-micron range for the samples grown at the highest rate. Besides, the formation condition and evolution of the particular microstructure of the composite during rapid solidification are discussed.

Abstract: Directionally solidified (DS) oxide eutectic in situ composites are attracting increasing attention because of their unique properties and potential applications to high temperature structural materials, optical or electronic devices. Among the alumina-based eutectic composites, DS Al2O3/Er3Al5O12(EAG) eutectic is considered to be promising candidate for use as selective emitter at high temperature. In this work, eutectic in situ composites of Al2O3/EAG rods having smooth surface and full density are successfully prepared by directional solidification using the laser zone remelting method, aiming to investigate the growth characteristic of this novel binary eutectic under high temperature gradient. The microstructure is investigated by scanning electron microscopy (SEM), energy disperse spectroscopy (EDS) and X-ray diffraction (XRD). The Al2O3/EAG eutectic presents a very fine irregular network structure consisting of only -Al2O3 and Er3Al5O12 phases without grain boundaries and amorphous phases between interfaces. The eutectic interphase spacing is strongly dependent on the laser scanning rate, rapidly decreasing at the sub-micron levels for the samples grown at high rate. Furthermore, the microstructural formation and evolution of the composite are analyzed and discussed.

Abstract: Directionally solidified oxide ceramic eutectic composites with superior strength, oxidation resistance, creep resistance, structural stability and low sensitivity to crack at high temperature have aroused much attention in recent years, and various preparation techniques have been developed. In situ fabrication of ceramic eutectic composites by laser rapid solidification is a cheap and quick method compared to conventional multi-step fabrication methods of fiber reinforced composites for high temperature use. In this paper, Al2O3/YAG/ZrO2 ternary eutectics are rapidly prepared from melt by directional solidification using laser zone remelting technique, the growth characteristic and fracture toughness are investigated. The results show that: (1) Laser rapidly solidified Al2O3/YAG/ZrO2 ceramic eutectic in situ composite presents a fine interpenetrating network structure, in which Al2O3, YAG and ZrO2 phases are continually interconnected and finely coupled without pores, colonies and grain boundaries between interfaces. (2) Laser scanning rate and power density strongly affect the eutectic growth. With the processing parameters adjusted properly, the eutectic shows homogeneous and coupled lamellar microstructure. The characteristic dimensions of the microstructure are around 2~3 1m for Al2O3 and YAG phases, and around 0.2~1 1m for ZrO2 phases, respectively. (3) The hardness and fracture toughness of the rapidly solidified Al2O3/YAG/ZrO2 eutectic are 16.7 GPa and 8.0 MPa.m1/2, respectively.

Abstract: Carbon fiber reinforced silicon carbide matrix composites (C/SiC) are promising candidate materials for high-temperature structural applications. However, in oxidizing environments the two main constituents, that is, carbon fiber and pyrolytic carbon interphase which bears and transfers loads respectively are susceptible to deplete rapidly for oxidation. In this paper, the oxidation behavior of carbon fiber and pyrolytic carbon were investigated by simulating environmental experiments and scanning electron microscopy. The reactivity discrepancy in the carbonaceous constituents and in the different zone of carbon fiber was discerned. After oxidation, the morphology of carbon phase broken before oxidation were compared with that of those broken after oxidation. Based on the microstructural model, the contrast results of morphology were well interpreted from the reactive preference and selectivity.

Abstract: Materials characterization is a crucial issue in the development and application of new materials. Materials characterization aims to mine and acquire characteristic information and their evolution in the materials. It mainly includes three important topics which are microstructural characterization, properties characterization, and environmental degradation. In this paper, characterization techniques about these topics were discussed for C/SiC composites and a characterization system was preliminarily established. All these characterization research and their results further the better understanding of the relationship between microstructure and properties and of the failure mechanisms in the C/SiC composites.

Abstract: Directionally solidified Alumina-based eutectic ceramic in situ composite is a kind of promising candidate for high temperature structural material applied at elevated temperature above 1923K because of its excellent properties. With laser zone melting directional solidification, Al2O3/Y3Al5O12 (YAG) eutectic ceramics are successfully prepared. The relationship between the eutectic microstructure and the processing parameter is studied, and the mechanical property of the composite is measured. The results show that: (1) Laser power density and scanning rate strongly affect the eutectic microstructure. With proper processing parameters adjusted, the binary lamellar eutectic microstructure is obtained, in which Al2O3 and YAG phases are three-dimensionally coupled and continuously connected without grain boundaries and amorphous interface phases. (2) The eutectic spacing decreases to about 1μm with increasing scanning rate. (3) The maximum hardness of 19.5GPa and the room fracture toughness of 3.6MPa.m1/2 are obtained by Vickers indentation measurement.

Abstract: Three-dimensional (3D) carbon fiber reinforced silicon carbide matrix composites (C/SiC) were prepared by a low-pressure chemical vapor infiltration method. The thermal shock behaviors of the composites in different environments were researched using an advanced acoustic emission (AE) system. Damage initiation and propagation were easily detected and evaluated by AE. The thermal shock damage to C/SiC composites mainly occurred at the process of cooling and was limited at argon but unlimited at wet oxygen atmosphere. Also correlations have been established between the different damage mechanisms and the characteristics of acoustic emission signals obtained during thermal shock tests. In this way, the paper contributes to the development of the acoustic emission technique for monitoring of damage development in ceramic-matrix composites.