Papers by Author: Masayuki Fukuzawa

Abstract: To get the optimized condition and ideal furnace structure, we have performed seed cast growth of mono-crystalline Si by using unidirectional solidification furnace. More than 20 ingots of 10 cm diameter and 10 cm height were grown under different growth conditions. The quality of ingots was characterized by using Fourier transform infrared spectroscopy (FTIR), infrared microscopy, scanning infrared polariscope (SIRP), X-ray topography, etc. We have realized reduction of carbon, residual strain and extended defects, which may contribute the increase of solar cell efficiency.

Abstract: The residual strain distribution in cast-grown mono-like Si ingots is analyzed. The effect of the crucible during solidification and the influence of different cooling rates is described. To clarify in which process steps residual strain accumulates, several Si ingots were grown in a laboratory scale furnace (100mm) using different cooling conditions after completion of the solidification. For the cooling, two different cooling rates were distinguished: fast cooling (12deg/min) and slow cooling (5deg/min). It was found that changes in cooling gradients greatly influence the amount of residual strain. The results show that slow cooling in any temperature range leads to strain reduction. The greatest reduction could be found when the temperature gradient was changed to slow cooling in the high temperature region.

Abstract: This study is concerned with the effect of reduced Si₃N₄ coating during Si growth carried out by the directional solidification cast method. Three crystals were grown and compared in terms of cracking behavior and strain distribution. It was found, that the outer areas of the grown Si ingots exhibit much higher strain than the center pieces and this corresponds with the appearance of cracks in higher density in the outer edges of the crystals. It was also found that cracks mainly propagated in vertical direction and less in horizontal direction due to the temperature gradient during growth.

Abstract: We report the electrical, structural and mechanical properties of grain boundaries (GBs) in multicrystalline Si (mc-Si) based on electron-beam-induced current (EBIC), transmission electron microscope (TEM), and scanning infrared polariscope (SIRP) characterizations. The recombination activities of GBs are clearly classified with respect to GB character and Fe contamination level. The decoration of Fe impurity at boundary has been approved by annular dark field (ADF) imaging in TEM. Finally, the distribution of residual strain around GBs, and the correlations between strain and electrical properties are discussed.