Papers by Author: Qing Jie Zhang

Abstract: In this paper the sensitivity of strain rate and size effect with different particle volume fraction in SiCp/Al Composite were studied through the experiment. Specimens with 40% and 30% SiC particle volume fraction were made. There are three types of particle sizes in each volume fraction. The sensitivity of strain rate and the effect of particle size in Al matrix composites reinforced with the different volume fraction were investigated, using the split Hopkinson pressure bar and Instron5882 universal material testing machine. The surface microstructure of the specimens in each composite was examined using optical microscopy and SEM. Through the strain-stress curves, the sensitivity of strain rate can be obtained. The experimental results show that the sensitivity of strain rate increases with the increasing of particle volume fraction. At the same volume fraction, the size effect were observed obviously and higher flow stresses were obtained in the composites reinforced with small particles than that in the composite with large particles.

Abstract: The small punch creep (SP-C) test technique is a new method which is applied to evaluate the high temperature creep properties of materials by using miniature specimen. In the present paper, the Finite Element Method (FEM) is employed to simulate the SP-C test in order to investigate the effects of test parameters on testing results of the SP-C test. In this attempt, we perform systematic numerical simulations of SP-C tests by changing friction coefficient, specimen thickness, the diameter of punch ball and the inner diameter of lower die, and discuss the effects of the variation of test parameters on test results in detail. The resulting regression equations for assessing the effects of testing parameters on test results are obtained. It is found that the test results are influenced significantly by the specimen thickness, the diameter of punch ball and the inner diameter of lower die. However, the effects of friction coefficient on the results of the SP-C test can be neglected.

Abstract: Creep behavior of SUS304 stainless steel is studied by small punch creep (SP-C) test. Series of SP-C testing for SUS304 stainless steel are carried out at 600°C. The time dependence of the central deflection is obtained by the SP-C testing at different load level and the creep deflection curves are quantitatively similar to those observed in conventional uniaxial creep testing. In this paper, an analytic approach based on Chakrebarty’s membrane-stretch model is used to interpret the SP-C test method. The relationship between specimen central deflection and equivalent strain is deduced, and the relationship between load and equivalent stress are established. The creep stress exponent of SUS304 stainless steel is determined by the theory formula and the data obtained in the SP-C testing. Comparison of the creep stress exponent of the Norton equations in SP-C testing and conventional creep testing is performed. The results show that the creep stress exponent is well consistent with conventional experimental results.

Abstract: The size effect on particles reinforced metal matrix composites (MMCp) was investigated by a numerical method. A numerical multi-particles unit cell model has been constructed to carry out numerical analysis. In this model, circle particles were randomly placed in matrix according to uniform distribution, the sizes of particles in the paper were classified into 4 groups: 6μm, 13.5 μm ,50μm, and 100μm respectively. For investigating the effect of particles’ size on the plastic behavior of MMCp, the Griffith fracture criterion and the damage of ceramic particles were considered. Result showed that there was a close relationship between the particle size and the deformation behavior of the composites. Yield strength and plastic work hardening rate of the composites increase with decreasing particle size. The predicted stress–strain behaviors of the composites were in agreement with the experimental results.

Abstract: This paper studies the effective thermal conductivity of multiphase composite in which a thermal boundary resistance exists at constituent interfaces. Based on the theoretical framework of conductivity for binary system composites in the presence of a thermal contact resistance between matrix and inclusion given by Y. Benveniste and T. Miloh (1986), the fundamental concept is generalized for the case of multiphase composites with imperfect contact which permits a temperature discontinuity between matrix and inclusions of different phases. A micromechanics model, the “generalized self-consistent scheme (GSCS)” based on a particle-matrix embedding in the effective medium, is generalized to evaluate the effective conductivity of multiphase medium with imperfect thermal contact at constituent interfaces. Numerical results are given for three-phase particulate composites with spherical particles to illustrate the effect of imperfect interfaces on the effective thermal conductivity of multiphase composites.

Abstract: This paper is aimed to numerically evaluate the effective thermal conductivity of randomly distributed spherical particle composite with imperfect interface between the constituents. A numerical homogenization technique based on the finite element method (FEM) with representative volume element (RVE) was used to evaluate the effective properties with periodic boundary conditions. Modified random sequential adsorption algorithm (RSA) is applied to generate the three dimensional RVE models of randomly distributed spheres of identical size with the volume fractions up to 50%. Several investigations have been conducted to estimate the influence of the imperfect interfaces on the effective conductivity of particulate composite. Numerical results reveal that for the given composite, due to the existence of an interfacial thermal barrier resistance, the effective thermal conductivity depends not only on the volume fractions of the particle but on the particle size.

Abstract: The equiatomic multicomponent CoCrFeNiCuAl high-entropy alloy powder was synthesized by mechanical alloying. The effects of milling time and heat treatment on the structure and morphology of the ball milled alloy were investigated. Single BCC solid solution structure appears when the alloy is ball milled more than 30h. The 60h ball milled alloy powder shows a mean particle size of 3 μm, which is actually hard agglomerations of nanosized crystals with crystalline size less than 10nm. The 60h ball milled alloy exhibits good chemical homogeneity. The single BCC solid solution structure transforms to a BCC and a FCC phases when annealled at 600°C for 1h, which can be attributed to the supersaturatable solid solution formation during the mechanical alloying process.

Abstract: Flowerlike bicephalous titanium diboride (TiB2) nanowhisker clusters were fabricated by planetary ball-milling. The pure cleavage theory and crack growth mechanism were used to explain the formation process. The high-resolution transmission electron microscopy and nano electronic beam diffraction show that TiB2 superhard material always has a cleavage plane along the direction of [0001] zone axe and [10 0] zone axe because of its big interplane distance, weak bonding force between planes and low index directions. The flowerlike bicephalous TiB2 nanowhisker can be gained after repeated cleavage under high strains. The discovery could open a new path to fabricate C32 type superhard ceramic nanowhiskers.

Abstract: Pulse current heating technology is used to join TiB2-Ni cermets with Ti6Al4V at different temperatures (1023K, 1073K and 1123K) with 7MPa pressure and Cu foil and Ni foil are used as joining interlayer. Joint points increase with welding temperature. The microstructure of joints is observed through SEM images and micrographs. The diffusion coefficient (D0) of Cu at the Cu/TiB2 interface is calculated by the EPMA patterns. The diffusion principle of pulse current heating and influences of electric field and current on atom diffusion are studied.

Abstract: The dynamic compressive behavior of Al2O3 (10% vol.) / TiB2 ceramic composite had been tested by using a split Hopkinson pressure bar in this paper. The results show that the main failure modes of the ceramic composite include crushed failure and split fracture along the loading direction. The former is the typical compressive failure of brittle materials. The later is tensile failure along the flaws produced during the composite manufacturing. The numerical simulation was also used to study the effect of the diameter/length ratio of the samples on the experimental results. The effect of the deformation in the bars’ ends, which contacted with the samples, was also studied in the numerical models.