Papers by Author: Qing Tian Zhou

Abstract: As to the production of degreasing unit, fully integrated with the equipment and technological features of the line, the approach for the setting of coiling tension was changed, which was mainly tabular method in the past. Under the new idea, the degreasing process was closely integrated with the bell-type annealing for the first time. Then, to minimize the severity of stick breaks was set as the objective function, and no loose coil and no heart-shaped coil is took as the constraint condition. On these bases, a new comprehensive optimization model for the setting of coiling tension in degreasing unit was put forward. The relation between coiling tension and coil radius was obtained, which was a quadratic curve. This simple and practical technology can make the distribution of internal stress of coil more reasonable, and reduce the incidence of stick breaks, loose coil and heart-shaped coil defects effectively and improve production efficiency, quality and the metal yield.

Abstract: The setting goals of process lubrication were not all-inclusive in the previous manufacturer of double cold reduction. Strip shape, surface quality, the fuel consumption of unit and rolling stability could not be considered comprehensively. Aimed at the equipment and production craft characters of double cold reduction unit, at the basis of putting forward the comprehensive control index of a strip-shaped fuel consumption cleanliness for the first time, ensuring the shape quality of strip, lowering the oil residue on strip surface, improving the cleanliness of strip surface and reducing fuel consumption were defined as control targets; besides, the control of slip and heat-scratches were defined as constraints. A complete comprehensive optimization technology of process lubrication regime was established and has been applied to a 1220 double cold reduction unit belonging to Baosteel in China. Rolling speed, surface quality and strip shape quality are improved effectively, and oil consumption is reduced, meanwhile, the productivity and rolling yield of unit are ensured. This technology has created economic benefits for domestic steel makers and has further extended application value.