Papers by Author: Ralph Jörg Hellmig

Abstract: Pure Cu, CuZr and an Al-alloy were processed by Equal Channel Angular Pressing (ECAP) at room temperature applying route Bc. Microstructure evolution during ECAP and subsequent annealing was investigated. The deformed and annealed states were characterized by EBSD, TEM and microhardness tests. The microstructure variation was recorded and compared to the behavior of conventional cold rolled material. The study revealed a very low thermal stability of ECAP deformed pure Cu samples compared to cold rolled material with same total strain. However, the thermal stability was significantly improved by alloying with Zr. In contrast, ECAP deformed Al-alloy showed higher thermal stability than cold rolled material.

Abstract: ECAP (equal channel angular pressing) is a well-known severe plastic deformation method used to produce ultra-fine grained materials. The dimensions of ECAP specimens are usually in the centimeter range. For producing high strength wires or fibres with diameter in the micrometer/millimeter range, downscaling of the ECAP process may be a viable option. To achieve this, several experiments were carried out. For downscaling to the micrometer range, porous steel discs can be used as processing tools. In this case, a solid state infiltration method as a variant of the forcefill process can be used. Extremely large strain is introduced due to the material flow through the tortuous channels inside a porous pre-form leading to grain refinement depending on processing conditions. To obtain specimens with a typical dimension in the millimeter range, the forcefill approach was altered by using die channels produced by conventional drilling. The tool geometry used is equivalent to conventional ECAP, but with a multi-channel die. Microstructure investigations demonstrating significant grain refinement confirm the viability of this approach.

Abstract: Typically, magnesium alloys with conventional grain size exhibit microplastic behaviour already at low stresses. This behaviour restricts the technological utilization of these materials. The aim of this study was to investigate whether ECAP can be applied to enlarge the elastic range of AS21X. Cyclic tensile tests at room temperature were carried out to examine the effect of the ECAP induced grain refinement on the elastic properties. The results obtained are compared with the cyclic behaviour of conventional, coarse-grained AS21X. The differences in mechanical properties between the two conditions are discussed.

Abstract: Microstructure evolution and corrosion behaviour of ultrafine-grained copper processed by equal channel angular pressing (route Bc) were studied. The results of TEM investigation of the microstructure evolution are presented along with the measurements of the corrosion potential, the corrosion current density and the anodic current density for two aggressive media, viz. 3% NaCl and 1M H2SO4. An important finding and a good news is that the corrosion behaviour of ECAP copper is not inferior to and does not qualitatively differ from that of the coarse grained material. Moreover, it was shown by SEM investigation that the corrosion damage is more homogeneous in ultrafine grained ECAP processed copper than in its coarse grained counterpart.