Papers by Author: Raphaël Pesci

Abstract: It is necessary to well understand the microstructure evolution during high speed heating and forming for steel thixoforging, since it determines the thixotropic flow behavior of materials in the semi-solid state. A new in situ technique - high temperature Confocal Laser Scanning Microscopy (CLSM) - was developed and used for studying the microstructure evolution directly at high temperature where the microstructure in the semi-solid state could not be preserved by quenching experiments for conventional 2D characterization. Several steel grades (C38LTT, 100Cr6 and M2) were investigated during heating from the as-received state to the semi-solid state and finally cooled to the solid state).It has been found that there is a significant difference in diffusion rate of alloying elements between these grades during heating and cooling. In M2, thanks to the high content of alloying elements and their low diffusion rate, the semi-solid temperature range is greater and its microstructure in the semi-solid state could be preserved by quenching or even at a low cooling rate, which means the microstructure of M2 in the semi-solid state can be characterized in room temperature on quenched M2 samples. On the contrary, the microstructure of other steel grades 100Cr6 and C38LTT in semi-solid state can only be revealed by CLSM at high temperature because of the lower volume fraction of alloying elements and their high diffusion rate. It is very interesting to use high temperature CLSM to in situ investigate the microstructure evolution in the semi-solid state, especially at low liquid fraction.

Abstract: The Kossel microdiffraction in a scanning electron microscope allows for local stress determination. This technique has been applied to monitor stress evolution within grains of austenite in the course of martensitic transformation in a shape memory alloy. Kossel diffraction patterns were recorded during in situ tensile straining of Cu-Al-Be alloy. These innovative measurements show large stress heterogeneities between grains, with the stress ratio exceeding two. As martensite variants are stress-induced, shear stress components appear in individual grains of austenite.

Abstract: Thixoforging, one variant of semi-solid metal processing in which the metallic alloys are processed at low liquid fraction (0.1< Fl < 0.3), is used to produce complex parts with high mechanical properties. Steel thixoforging faces more challenges as compared to that of low melting point materials due to high processing temperature and lack of understanding of the thermomechanical behavior of materials in the given conditions. It is crucial to study the microstructure at the semi-solid state to improve the understanding of the thixoforging process since the material behavior strongly depends on main parameters: the liquid fraction, its distribution as well as the coherence of the solid skeleton. The microstructure has a great influence on the viscosity of the material, on the flows and finally on the final shape and mechanical properties of the thixoforged parts. Here, the characterization of the volume percentage and distribution of liquid fraction at the semi-solid state with high energy 3D X-ray microtomography was investigated on M2 steel grade as a ‘model’ alloy. The obtained results have been compared to 2D observations using EDS technique in SEM on heated and quenched specimens. They showed a good correlation making both approaches very efficient for the study of the liquid zones at the semi-solid state.

Abstract: The distribution of liquid at the semi solid state is one of the most important parameters for steel thixoforging. It has a great influence on the viscosity of the material, on the flows and finally on the final shape and mechanical properties of the thixoforged parts. Both ex situ and in situ 3D X-ray microtomography characterizations have been carried out to determine the quantity and localization of liquid at high temperature of M2 steel slugs. Microtomography was first performed ex situ at room temperature on samples heated and quenched from semi-solid state. The specimens were also scanned in situ directly at high temperature. The obtained results have been compared to 2D observations using EDS technique in SEM on heated and quenched specimens. They showed a good correlation making both approaches very efficient for the study of the liquid zones at the semi-solid state

Abstract: In this study, the internal stress evolution of the ferrite phase of 16MND5-A508 has been determined using X-Ray Diffraction (XRD). The results of in situ tests combined with XRD analyses and performed at different temperatures (-150°C and 22°C) exhibit a difference of about 200MPa between the macroscopic stress and the ferrite one. The stress state in the cementite is determined by a mixture law; it reaches very high values up to 9000MPa. These results highlight the need to analyze the stress directly in the cementite phase by using appropriate tools, since its volume fraction does not allow it using XRD.

Abstract: A Kossel microdiffraction experimental set up is under development inside a Scanning Electron Microscope (SEM) in order to determine the crystallographic orientation as well as the inter- and intragranular strains and stresses. An area of about one cubic micrometer can be analysed using the microscope probe, which enables to study different kinds of elements such as a grain boundary, a crack, a microelectronic component, etc. The diffraction pattern is recorded by a high resolution Charge-Coupled Device (CCD) camera. The crystallographic orientation, the lattice parameters and the elastic strain tensor of the probed area are deduced from the pattern indexation using a homemade software. The purpose of this paper is to report some results achieved up to now to estimate the reliability of the Kossel microdiffraction technique.