Papers by Author: Shigeo Saimoto

Abstract: A new rationale to assess the work-hardening locus for pre-rolled sheets is described based on the realization that since the internal stresses necessarily sum to zero, the mean dislocation density remains the same upon re-pull in the rolling direction. Thus the 0.2 % yield stress as function of thickness strains results in an estimate of the stress-strain relation during rolling. Under plane strain, the thickness strain is negative to that of extension and hence the deduced rolling locus is compared to that of extrapolated tensile one of the start sheet. This comparison indicates that the onset of Stage IV occurs when volume fraction of point defects produced attains about 2 %.

Abstract: Hot processing of austenitic steels is an essential step in the production of steel products. However its microstructural characterization is at best indirect and reliant only on the processing parameters. This work describes a novel method to use stress-strain data at various temperatures and strain rates to extract microstructural parameters. Two low-carbon steels with a magnitude difference in carbon content are compared.

Abstract: A nominally pure Al slab was thermo-mechanically treated to result in a near random texture of 90 m grain size. Subsequent cold rolling with intermediate anneals at 230, 275, and 300°C reduced the Fe solute to near equilibrium compositions below 0.5 ppm atomic. The final cold rolled sheet continuously recrystallized; grain growth of this structure is reported. A grain-growth kinetics mapping was generated, correlating the parameters of Fe-in-Al solubility limit, Fe diffusivities in the grain boundaries and the Al lattice and the activation energies for migration rates.

Abstract: Measurements of the activation volume and mean slip distance were used in the dynamic dislocation-defect analysis to reveal the dislocation-obstacle evolution with strain. Due to the large effect of point defect mobility above 250 K on the strain rate sensitivity, fine-grained Al specimens with the grain-boundaries sealed and unsealed as vacancy sinks were tested at 300 K as the reference behaviour. The activation distance diagrams revealed that the artificially aged products in AA6111 and naturally aged extruded AA6063 can be used to examine the effect of chopping-up of particles on the ductility of the samples. Thus a means to examine strength-structure-ductility of specific products have been devised.

Abstract: In dynamic dislocation-defect analysis, the thermodynamic deformation-mode signatures are examined as the ageing proceeds. In this method, the activation volume (ν) and the mean slip distance (λ) is simultaneously determined with the flow stress (τ) such that the inverse workhardening slope (1/θ) can be plotted versus b2λ/ν where b is the Burgers vector. The slope of this almost linear locus is directly proportional to the activation distance (d). Calibration with a model alumina-dispersed high conductivity copper reveals that punched-out loops are produced up to failure and is represented by a linear locus from 0.1 to 11 % strain. Artificial ageing of AA6111 at 180°C follows this pattern but the naturally-aged specimen manifest a distinctly different signature which shows a transition as the GP zone-type precipitates are sheared. Furthermore by selecting a suitable tensile-test temperature below 250K, the particle size and volume fraction can be determined if particle shearing does not take place. The optimum size and volume fraction necessary for sufficient strength and ductility can be assessed using this method.

Abstract: Using AA5182 and 5754 aluminum alloys, the role of friction in through-thickness evolution was demonstrated. Aside from the mechanical parameters such as roll gap geometry and coefficient of friction, the significance of the role of Fe solute in the matrix was revealed.

Abstract: Predictions of chromium additions to aluminum alloys to stabilize the deformation debris products were examined. Additions of 0.22 wt. % Cr to AA6063 extrusion alloys manifested enhanced formability under bending and precision-strain-rate-sensitivity tensile testing indicated that the stacking fault energy was reduced. The debris products were more resistant to dynamic recovery resulting in enhanced ductility at 27 °C and the solute-drag effect of Mg was dramatically manifested in the Haasen plot.