Papers by Author: Soo Ryong Kim

Abstract: SMC composites consist of chopped glass fiber as a reinforcements, polyester and mineral fillers. Among them, filler is one of the important factors for improving mechanical and thermal properties of composites, but it has not drawn much attention for SMC composites. In this study, the size effect of calcium carbonate as mineral filler on mechanical properties of SMC composites was discussed using five different sizes of commercial calcium carbonates without chopped fiber reinforcement, to focus on the size effect itself. The SMC process was modified to be suitable for a laboratory scale composed of three steps. The mean sizes of the calcium carbonates were 3 – 20 μm, and the specific surface areas were calculated to be 1 – 5 m²/g by BET. Small size of calcium carbonate having high surface area up to 4 m²/g showed high thermal resistance, and showed higher strength comparing to the large fillers because it affected to form a dense packed microstructure.

Abstract: AlN single crystal can be grown by physical vapor transport (PVT) method. The purity and particle size of the source material are important factors for single crystal growth to obtain good quality of AlN single crystal. The aim of this study was purification of AlN powder and growth of its particle size through thermocyclic treatment. The initial particle size was about 1.0 μm and the purity was 98.4% containing 1.6% oxygen and metallic impurities such as Fe, Sn, Ca, Na and Mg etc. which were analyzed based on KSL1612. For purification of AlN powder, it was performed using a thermocycle process with various thermocyclic numbers. After the thermocycle treatment, it is able to obtain large particle size AlN powder as much as 30μm and purity was increased to 99.6% based on chemical analysis.

Abstract: Since mesoporous silica such as MCM-41 and SBA-15 was developed, the study of the properties of high-surface area materials was accelerated. Moreover, the mesoporous silica is used as a template to produce high-surface materials by nanocasting technology. The purpose of this paper is the synthesis of a high surface silicon carbide sphere by the nanocasting technology. In this study, KCC-1 silica sphere was used as a template, and polycarbosilane and poly (phenyl carbosilane) were selected for precursor of silicon carbide. Carbosilane polymer gives advantage of synthesis silicon carbide under low temperature, and hollow spheres were produced. In this study, the polycarbosilane was more effective for the synthesis of SiC hollow spheres by inversion of template structure showing a fibrous morphology on the sphere wall. And it was confirmed that the sphere was composed of nanosized SiC crystals, and has high surface area using TEM, XRD and BET analysis.

Abstract: Characterization of silicon kerf from photovoltaic silicon-wafer production was carried out. Also, SiC powder was synthesized using high purity silicon kerf by varying grinding conditions. With increase of grinding time, surface of the silicon was oxidized to form silicon oxide. Also, it was observed that the unreacted silicon oxide and free silicon amount in the SiC powder increases with an increasing grinding times, even though silicon particle size of the starting material is decreased.

Abstract: In an environmental and economic point of view, recycling of silicon wafer sludge is important. The aim of this work is to investigate the recycling method of silicon wafer sludge. Therefore, drying rate of silicon wafer sludge has been studied for separation of liquid and solid from sludge. Silicon and silicon carbide powder obtained from silicon wafer sludge were analyzed by SEM, XFR, XRD and particle size analyzer. The recovered oil was also characterized using GC-MS. From this work, it can be seen that the falling drying rate of silicon wafer sludge is linear equation. Various metal components have been found in recovered solid powder caused by wire sawing processing.

Abstract: SiC powder can be produced generally through the Acheson process and it is required long carbothermic reaction time of SiO2 with carbon powder around 2200 °C ~ 2400 °C. Due to the high reaction temperature and long reaction time of the process, the powders produced have a large particle size and consist of mostly alpha phase SiC. Synthetic temperature of beta phase SiC powder is known to produce at 1700 °C ~ 1900 °C which is lower temperature than that of alpha phase SiC powder. We prepared β-SiC powder by heating precursor derived from the mixture of phenolic resin and tetraethyl orthosilicate. The precursor was heated at 1800 °C for 4 h in an Ar atmosphere. In order to examine the pyrolysis residue after the heat treatment, the SiC powder was analyzed with XRD and SEM. The X-ray diffraction result of the SiC powder shows the diffraction peaks around 35°, 60°, and 73° corresponded to the beta SiC phase. β-SiC powder prepared in this study contains lower metallic impurities compare than that of α-SiC powder prepared from Acheson method and is able to use as a good starting material for SiC single crystal growing.

Abstract: Polyphenylcarbosilane (PPCS) was synthesized from thermal rearrangement of the polymethylphenylsilane around 350 ~ 430°C. Characterization of synthesized PPCS was performed with FT-IR spectroscopy analysis. From FT-IR data, the band at 1035cm^-1 is very strong and assigned to CH₂ bending vibration in Si-CH₂-Si group, indicating the formation of the PPCS. Ceramic thin film was fabricated onto stainless substrate by dip coating using a 20wt% PPCS in toluene. Heat treatment of the samples was performed at various temperatures (600°C and 800°C) under nitrogen atmospheres. The prepared PPCS samples and the coating layers on SUS316 after heat treatment were analyzed using FT-IR and XPS, respectively.

Abstract: In this work, the decomposition characteristics of wood using supercritical methanol have been studied. The kinetic analysis was carried out for three heating rates of 5.2, 11.6 and 16.3 oC/min. And the liquid products analysis has been performed for reaction temperatures of 300-320 oC and reaction times of 0-120 min, respectively. The activation energies of wood decomposition in supercritical methanol were 45.2-48.8 kJ/mol, depending on the heating rates. And the reaction orders were 0.25 for all heating rates. And the liquid product has been analyzed by GC-MS. From this work, the yields of liquid product increased as increasing of reaction temperature and reaction time. And it was also found that the components of liquid products were mainly acetic acid, latic acid, pentanol and phenol.

Abstract: In our study, the dielectric properties of SiOC low k thin film derived from polyphenylcarbosilane were investigated as a potential interlayer dielectrics for Cu interconnect technology. A SiOC low k thin film was fabricated onto a n-type silicon wafer by dip coating using 30wt % polyphenylcarbosilane in cyclohexane. Curing of the film was performed in air at 300°C for 2h. The thickness of the film ranges from 1 μm to 1.7 μm. The dielectric constant was determined from the capacitance data obtained from metal/polyphenylcarbosilane/conductive Si MIM capacitors and shows a dielectric constant as low as 3.26 without porosity added. The SiOC low k thin film derived from polyphenylcarbosilane shows promising application as an interlayer dielectrics for Cu interconnect technology.

Abstract: The synthesis of AlN via self-propagating high-temperature synthesis (SHS) was attempted, using various ratio of Al powder mixed with AlN powder as diluents. Al and AlN powder mixtures with various weight ratios were ignited a nitrogen atmosphere with various amounts of carbon as additives. High crystalline AlN by SHS were successfully synthesized. The microstructure development during the reaction and the influence of these additives were determined by SEM and XRD analysis. A mechanism for the formation of high purity AlN with a very low content of residual oxygen (<0.8wt %) was proposed.