Papers by Author: Tian Biao Yu

Abstract: To meet the requirements of super-high speed vitrified bond of CBN grinding wheel that should be low-melting, high strength and multi-foams, performance of nano-ceramic bond were researched in this paper. Four types of bond which major glass components was R₂O+RO-B₂O₃- -Al₂O₃-SiO₂ have been compounded with pure raw chemical materials. In order to improve the strength of bond, nano-materials were added into formulations of the vitrified bond. And experiments results showed that compared with traditional vitrified bond the new nano-ceramic bond had a significant advantage at its refractoriness, expansion coefficient, surface morphology and bending strength. Especially, the bending strength of 4# nano-ceramic bond had reached to 83.75 MPa and its refractoriness was 790 °C. It proved that 4# nano-ceramic bond was more suitable for super-high speed CBN grinding wheel.

Abstract: In order to analyze accurately the dynamic characteristics of Linear Rolling Guide during the design stage, the Linear Rolling Guide that springs and damping units imitate joints is simulated by finite element methods in this paper. The proposed method can predict the regular pattern which joint stiffness and joint span affect natural frequency and harmonic response. The research demonstrates that the method predicts well the dynamic characteristics of the Linear Rolling Guide; therefore, it can be a reference for dynamic optimization design of Linear Rolling Guide in turn-milling center.

Abstract: This paper analyzes the characteristics of supplier selection base on network manufacturing environment. The requirements of supplier evaluation and selection function of the system were analyzed too. Supplier evaluation and selection of system architecture and workflow was studied oriented networked manufacturing environment. Base on the theoretical study a prototype system was developed and the main function modules were introduced. This paper provides a theoretical and technical reference to develop efficient and practical supplier evaluation and selection system to meet the requirements of networked manufacturing.

Abstract: Aiming at uncertainty of process plans in the process decision making, the paper introduced a method based on ant colony optimization (ACO) to find out the set of optimal solutions for multi-objective machine tool selection. The Analytic Hierarchy Process (AHP) was applied to simplify process decision making plans, and the structural diagram of AHP was made up according to the different demands of manufacturing engineer. By means of the examples the different elements to different manufacturing processes are comprehensive evaluated, and the most splendid process scheme is evaluated, meanwhile the feasibility of the proposed method applying process decision making is verified.

Abstract: According to problems of flatness error measurement of revolving body end-face, sampling method and evaluation method are studied in this paper. First, spiral sampling method is presented, in order to meet the needs of flatness error measurement sampling of revolving body end-face. Second, combined with least squares method, mathematical model applied to flatness error measurement evaluation of revolving body end-face is proposed. Finally, through the simulation, the mathematical model is proved to be correct.

Abstract: In order to analyze the motion characteristics of turn-milling center, it’s prototype is modeled and spiral motion is simulated and analyzed to get curves of displacement and velocity in forward kinematics and inverse kinematics. The rationality and applicability of mechanism design is verificated to provide the basis of fast optimized design of turn-milling center. So the method can forecast and improve before physical prototype manufacturing to ensure design feasibility and save development time.

Abstract: Computer simulation is an important method to research the grinding mechanism and optimize the grinding process parameters. Especially in recent years as the development of computer calculation speed, the improvement of computer graphics theory and the gradual maturity of artificial intelligence technology, experts and scholars whose research subject related grinding had done a lot of work on grinding simulation. This paper describes the main contents grinding of the grinding simulation research work made in recent years. Include some of the key research results of the present grinding simulation, the major difficulties in grinding simulation and the research trends are summarized in this paper.

Abstract: A grinding simulation system is developed based on the technology of virtual reality. Simulation theory based on virtual reality is introduced and architecture workflow and operation of the system is studied. With the system, simulation of grinding process of all kinds of materials can be done, influence law of grinding wheel parameters (abrasive grain sizes, bond materials, grinding wheel diameter, etc.) and process parameters (grinding speed, workpiece speed, axial feed workpiece materials, etc.) on machining quality of the workpiece can be analyzed, machining quality can be forecasted and optimization of grinding process parameters can be gained.

Abstract: The future development of the manufacturing is using VR technology to make the machining simulation before the actual machining process made. The machining simulation of Ultra High-speed Grinding Machine Tool is researched in this paper. Firstly, using UG/NX software and VRML, the geometric modeling of machine tool is modeled. Secondly, through using Java and Javascript language, the operation and display of machining process of ultra high-speed grinding are realized. The main technologies include NC codes compiling, collision detection and material removal. Thirdly, the example of machining simulation using virtual ultra high-speed grinding machine tool can be obtained in the paper. Compared to other CNC machining simulation methods, the method in the paper has reality display, rich features, a good man-machine interaction, etc., and it does not rely on expensive CAD/CAM software. The system files generated by the machining simulation have the small size and can be transferred on the network easily.

Abstract: With the development of Virtual Manufacturing (VM), Virtual Machine Tool (VMT) is presented as a new field of study, which can partially or completely achieve the main functions of the machine tool. As a result, it can improve the product design quality, short the product development cycles, and reduce the development costs. This paper presents a web-based virtual grinding machine tool system. Using the Internet 3D modeling language VRML 2.0, 3D graphic modeling of the machine tool is modeled. Combined with JavaScript language, the motion simulation, virtual assembly and machining process simulation are carried out. The system is based on VRML and B/S structure. Users only need to install a free plug-in, and operate the system with IE browser. Compared with the expensive CAD/CAM software, the system can be transferred on the Internet conveniently, and has free installation, low cost, portability and low requirements for the users.