Papers by Author: Wan Shan Wang

Abstract: Computer simulation is an important method to research the grinding mechanism and optimize the grinding process parameters. Especially in recent years as the development of computer calculation speed, the improvement of computer graphics theory and the gradual maturity of artificial intelligence technology, experts and scholars whose research subject related grinding had done a lot of work on grinding simulation. This paper describes the main contents grinding of the grinding simulation research work made in recent years. Include some of the key research results of the present grinding simulation, the major difficulties in grinding simulation and the research trends are summarized in this paper.

Abstract: A grinding simulation system is developed based on the technology of virtual reality. Simulation theory based on virtual reality is introduced and architecture workflow and operation of the system is studied. With the system, simulation of grinding process of all kinds of materials can be done, influence law of grinding wheel parameters (abrasive grain sizes, bond materials, grinding wheel diameter, etc.) and process parameters (grinding speed, workpiece speed, axial feed workpiece materials, etc.) on machining quality of the workpiece can be analyzed, machining quality can be forecasted and optimization of grinding process parameters can be gained.

Abstract: The future development of the manufacturing is using VR technology to make the machining simulation before the actual machining process made. The machining simulation of Ultra High-speed Grinding Machine Tool is researched in this paper. Firstly, using UG/NX software and VRML, the geometric modeling of machine tool is modeled. Secondly, through using Java and Javascript language, the operation and display of machining process of ultra high-speed grinding are realized. The main technologies include NC codes compiling, collision detection and material removal. Thirdly, the example of machining simulation using virtual ultra high-speed grinding machine tool can be obtained in the paper. Compared to other CNC machining simulation methods, the method in the paper has reality display, rich features, a good man-machine interaction, etc., and it does not rely on expensive CAD/CAM software. The system files generated by the machining simulation have the small size and can be transferred on the network easily.

Abstract: To cope with the challenges of product quality design system applied in networked collaborative product development (NCPD), a new method of quality control for NCPD-collaborative quality design mode, which integrates voice of customer, quality function deployment (QFD) and failure modes and effect analysis (FMEA) , and corresponding functional modules and framework were all put forward. This mode dealt mainly with constructing and running collaborative quality design system, integrated several enabling technologies such as the integration of QFD and FMEA, task distribution of quality design, integrated technology of computer-supported-collaborative work (CSCW). On the basis of these, applying Java, JSP and JavaServlet to the system, improve working efficiency and shorten the development cycle so as to respond to the fluctuation of market demands as quick as possible. The quality design of some automobile was introduced as an example to verify that the system developed would efficiently meet the requirements of NCPD.

Abstract: With the development of Virtual Manufacturing (VM), Virtual Machine Tool (VMT) is presented as a new field of study, which can partially or completely achieve the main functions of the machine tool. As a result, it can improve the product design quality, short the product development cycles, and reduce the development costs. This paper presents a web-based virtual grinding machine tool system. Using the Internet 3D modeling language VRML 2.0, 3D graphic modeling of the machine tool is modeled. Combined with JavaScript language, the motion simulation, virtual assembly and machining process simulation are carried out. The system is based on VRML and B/S structure. Users only need to install a free plug-in, and operate the system with IE browser. Compared with the expensive CAD/CAM software, the system can be transferred on the Internet conveniently, and has free installation, low cost, portability and low requirements for the users.

Abstract: To improve machining efficiency and accuracy for surface, a method of machining Non-Uniform Rational B-spline (NURBS) surface based on IGES was put forward. The algorithms for surface information processing machining path planning and real time locus interpolation involved in this method have been worked out from the research results. A prototype of the CNC milling system with “PC+PMAC motion controller” is designed by toolpath planning, coordinate transformation and acceleration-deceleration control, which using VC ++ and openGL in Windows NT + RTX system platform. The simulation experiment was conducted to test the effectiveness and accuracy of the proposed method.

Abstract: Aiming at the characteristics of structure and control of three-links hybrid machine tool, the interpolation strategy of CNC system is proposed in this paper. Coarse interpolation in workspace and fine interpolation in joint-space are expatiated. The trajectory points are transformed into discrete points by coarse interpolation mapping from workspace to joint-space. At the same time, the plans of trajectory, velocity and acceleration of discrete points in workspace are got, and then joint discrete points are realized by joint fitting smooth function. In order to meet the design demand and enhance effectively interpolation precision, the five polynomial interpolations will be thinning discrete points, and geometric locus will be very smooth.

Abstract: Abstract. As we all known, it is a hard and risky task to use a real physical tunnel boring machine prototype in experiment for the reason that it is expensive, complex and used in an special operating environment. Based on virtual reality technology, the function simulation of digital mockup using VR system is proposed, the function simulation of full-face Tunnel Boring Machine (TBM) based on Division Mockup is finished and verified by the consistency between theoretical study and actual simulation results. This paper provides the basis for design and improvement of product in order to reduce the production costs and time-to-market.

Abstract: To cope with the challenges of monitoring dynamic and variable quality variation into supply chain, diagnosing the abnormal variation at the right moment, is a difficult problem that a enterprise in supply chain faces in process quality control. A dynamic process quality control method, which integrated quality prevention, analysis and diagnosis, was all put forward. This method integrated several enabling technologies such as the theory of similarity manufacturing, Statistical Process Control (SPC), neural network. Furthermore, some key enabling technologies were studied in detail, including process quality analysis on-line based on similarity process and process quality diagnosis based on Elman. It is basis of realizing network, intelligent and automatic process quality control.

Abstract: Under the conditions of the mode of production drifting towards extensive collaboration mode, the process capacity oriented to machining factory should be analyzed and estimated, which is the essential precondition for factory to decide whether to accept a piece of manufacturing order form. Based on the situation, with the production quality checking and analysis focused, a kind of process capacity analysis and estimation was brought forward for the collaborational machining factory under the mode of quality control. The model based on quality driven for the process capacity estimation was provided to solve the critical problem. And the network service system of process capacity estimation was established, by making full use of quality function analysis (QFD), similar procedure query and rough set theory combined with the character parameters such as work-part size tolerance, surface roughness, manufacturing time, cost and etc. Furthermore, some key enabling technologies were instigated in detail, including quality control technology oriented low volume customization and process capacity analysis technology based on rough set (RS) theory.