Papers by Author: Ya Dong Gong

Abstract: Micromold manufacturing technology is very important for the mass production of micro parts. In this paper, modeling of micromold is established in 3D software firstly. The 3D modeling is input into machining simulation software Master CAM to simulate machining process. The machining parameters and cutting tool path are optimized in machining simulation. Machining G code of micromold obtained from post-process program of Master CAM is input into HMI system of Micro Machine Tool (MMT), and hence the micromold will be machined precisely in MMT.

Abstract: In this paper, effective finite element model have been developed to simulation the plastic deformation cutting in the process for a single particle via the software of ABAQUS, observing the residual stress distribution in the machined surface, the experiment of grinding cylindrical workpiece has been brought in the test of super-high speed grinding, researching the residual stress under the machined surface by the method of X-ray diffraction, which can explore the different stresses from different super-high speed in actual, and help to analyze the means of reducing the residual stresses in theory.

Abstract: The technology of super-high speed point (SHSP) grinding will bring in higher precision and productivity for component manufacturing. The surface roughness attained by SHSP grinding is analyzed in this paper based on the contact area and the probability distribution of chip thickness while the swivel angle of α exists, proposing a new method to predicate the value of the roughness, the experiment of SHSP grinding is carried out whether α exists or not to verify the theoretical analysis in the paper, through observing the micro-surface after grinding, the conclusions will be drawn at last.

Abstract: Super high-speed point grinding is a good performance grinding with high surface quality due to its low force. To model point grinding forces including swivel angle formed by tilting wheel to the horizontal workpiece axis seems necessary. In this research, a point grinding force model was present, and the point grinding forces are influenced by factors such as grinding depth, wheel velocity, swivel angle as well as equivalent diameter. And then some experimental tests are carried out. It is found that the experimental data was in good agreement with theoretical model.

Abstract: Technology of digital mockup is introduced and the application background and practical requirement of tunnel boring machine has been discussed in this paper. One type of EPB tunnel boring machine’s digital mockup is built. The kinematics simulation of working station is disigned base on it. And finite element analysis of some critical componants are operated in CATIA.

Abstract: This paper describes the grinding temperature characteristics in peel grinding. Some mathematical models such as average heat flux, triangular heat flux distribution and workpiece temperatures in the contact area are built. Using triangular heat flux model, the heat flow transferred to wheel and workpiece are analyzed. A 2D FEM model for thermal aspects of peel grinding process is presented and a finite element algorithm is implemented to solve the nonlinear problem. Finally, a peel grinding thermal field experiment was present.

Abstract: This paper deals with the dimensional synthesis of a 2UPS-UPR parallel mechanism tool newly designed by Northeastern University. On the basis of establishing kinematics equations and obtaining Jacobian matrix, the performance index of dimensional synthesis is given which is the average of 729 values of the condition number of Jacobian matrix corresponding to 729 positions in the workspace. With MATLAB software, the effects are simulated which the structural parameters of parallel machine tools have on dimensional synthesis, their change laws are gained, and then dimensional synthesis of parallel machine tools is conducted based on these laws.

Abstract: The purpose of MH/Ni power battery positive mill is to make it have the certain density, thickness and good tenacities. The thickness of positive battery is different, its capacity, the efficiency of charge and discharge, the utilization efficiency of the electrode material is also different. Positive battery has variable delay and variable gain in the mill process, so it is suitable for using neural networks to control.

Abstract: A study on the wear of Quick-point grinding wheel was carried on. The wheel wear was found having great influence on grinding performance and grinding quality. After analyzed the wear process and mechanism in Quick-point grinding, it was found the wear rate was directly related to some factors such as wheel width, workpiece speed, feed rate and Quick-point grinding angle, and it was indirectly affected by wheel speed and cutting depth. By means of some wear criteria, the wheel wear was able to be predicted. Furthermore, a wear model in wheel’s accurate area has been built up.

Abstract: It is important that preparing high quality grinding wheel to match Quick-point grinding processing. Using brazed CBN grinding wheel, grains can be combined with wheel matrix in high bonding strength, which is helpful to minimize wheel wear and to gain a good grinding ability. By establishing the connection between stress and its increment, the mechanical properties of wheel under different conditions is described. The wheel speed has effect on wheel matrix displacement and stress. Applying finite element method to optimize wheel structure, a final grinding wheel for Quick-point grinding is obtained.