Papers by Author: Yang Zhou

Abstract: A cold-extruding and temper means was developed in order to densify the Ti3AlC2 toughened Cu matrix composites with a lower content of Ti3AlC2 ceramic. The Ti3AlC2/Cu samples, with 10%, 15% and 20% of Ti3AlC2 in volume ratio, ware prepared by pressless sintering a mixture of copper and Ti3AlC2 powders, after which were formed by the cold isostatic compaction. The sintered samples ware extruded at room temperature, and then tempered at 950oC. Such treatment was performed twice for obtaining a more remarkable densifying effect. Changes in microstructures were observed by SEM after every extrusion and temper. The results show that particle size of Ti3AlC2 was reduced more than 50% after secondary extrusion and temper, and the particles distribution became more uniform in compared with the untreated samples. As a result of the microstructural change, the densities of the Ti3AlC2/Cu samples were increased about 5 %, and defects such as pores and microcracks were almost entirely slaked.

Abstract: Highly pure and dense bulk Ti2AlC was prepared by hot-pressing a mixture of the “312” phase Ti3AlC2 powders, and the element Ti and Al powders. Different ratios of the starting materials and different sintering temperature were attempted in order to obtain a highly pure and dense bulk Ti2AlC sample. Phase analysis and microstructures observing were performed by using by XRD, SEM as well as an X-ray fluorescence spectrometer. The results show that a nearly full dense bulk Ti2AlC sample can be prepared at 1300°C and 30MPa for 30 minutes in argon atmosphere. A dominant mechanism to form the “211” phase Ti2AlC can be attributed to the directly connecting between Al and Ti6C octahedron, which is as an intermediate phase in the Al-rich liquid mediator during the hot pressing.

Abstract: The dynamic process of crack initiation and propagation in a SiC/BN-Al2O3 laminated composite was observed in situ by scanning electron microscopy. During a bending test with a single-edge notched-beam specimen, an interfacial crack first initiated in the interlayer near the notch tip, after which a through-thickness crack formed in the matrix layer at the notch tip. After the through-thickness crack had grown across the first matrix layer, it was deflected by the next interlayer and again became an interfacial crack. Interfacial cracks and through-thickness cracks were generated alternately until the composite failed. The load-displacement plot of the laminated composite exhibited several peaks, each caused by one propagation of a through-thickness crack. The toughening mechanisms of the laminated composite included crack deflection, interfacial cracking, and through-thickness branch cracking.

Abstract: In this study, free Ti/Si/Al/C powder mixtures with molar ratio of 3:0.4:0.8:1.8 were heated in Argon with various schedules, in order to reveal the possibility for the synthesis of Ti3Si0.4Al0.8C1.8 solid solution powder. X-ray diffraction (XRD) was used for the evaluation of phase identities of the powder after different treatments. Scanning electron microscopy (SEM) was used to observe the morphology of the Ti3Si0.4Al0.8C1.8 solid solution. XRD results showed that predominantly single phase samples of Ti3Si0.4Al0.8C1.8 was prepared after heating at 1400oC for 5 min in Argon and the lattice parameters of Ti3Si0.4Al0.8C1.8 lay between those of Ti3SiC2 and Ti3AlC2.

Abstract: Al/Ti3AlC2 composites containing 50vol% Al were prepared with high purity of polycrystalline Ti3AlC2 and aluminum powders by pressureless-sintering route at temperatures of 700°C~ 800°C The tribological properties of the composites were investigated by sliding the composites block dryly against low carbon steel disk under high sliding speed. Before and after friction test, the morphology and phase analysis were observed by scanning electron microscope (SEM) and X-ray diffraction (XRD), separately. A definite tribo-glazing layer was found over the worn surface of the composite block, which was the results of tribo-chemical oxidation reaction and the cause forming it could be the high frictional temperature and the mechanical catabolism between the surface of Al/Ti3AlC2 and low carbon steel during sliding friction. The effect of Ti3AlC2 on tribological properties of Al/Ti3AlC2 composite and the possible tribo-chemical reaction mechanism on surface layer of Al/Ti3AlC2 were suggested.

Abstract: Al/Ti3SiC2 composite samples were prepared by pressless-sintering route with high purity of polycrystalline Ti3SiC2 and aluminum powders. As yttria Y2O3 being additives during sintering process, the interesting change is that impurities Al4C3, Al4SiC4 and Al3Ti phase which are familiar in products of reactions between Ti3SiC2 and aluminum disappeared and that is valuable to stability of Al/Ti3SiC2 composite in atmosphere due to hydrolyzation of Al4C3. Then the tribological properties of 50Al/ 45Ti3SiC2/5Y2O3 and 50Al/50Ti3SiC2 were investigated by sliding the composites block dryly against low carbon steel disk for the sliding speed 20 m/s and the normal pressure of 0.2~0.8MPa. It was found that with load higher, the friction coefficient of 50Al/45Ti3SiC2/5Y2O3 increased from 0.21 to 0.57 and then reduced to 0.48, which is a little higher than 50Al/50Ti3SiC2 on large scale of pressure except under 0.2 ~ 0.3 MPa, but meanwhile it is remarkable that its rate of wear maintained a nearly steady value about 1.40 × 10-5 mm3/N·m comparing with 50Al/50Ti3SiC2, which shows a valuable tribological properties called non-pressure dependence to frictional materials.

Abstract: Cu/Ti3AlC2 cermets prepared by pressless sintering a mixture of Ti3AlC2 and copper powders were investigated. It was found that the Cu/Ti3AlC2 possesses an unusual microstructure made up of sub-micro-sheet layered Ti3C2 and Cu-Al alloy within one Ti3AlC2 particulate. The fracture strength measured by the three-point-bending manner is increased but the deformation rate is reduced with increase in the volume content of Ti3AlC2 from 30 % to 90 %. The highest fracture strength reached to as higher as 983.9 MPa, corresponding to an extreme strain of 2.64 %. The fracture in mode was changed from brittle to ductile with reduce in the content of Ti3AlC2. The higher fracture strength can be attributed to a stronger interface bond between Ti3AlC2 and Cu-Al phase. A significant network feature formed by the Cu-Al alloy surrounding Ti3AlC2 particulates was observed from the fracture face.

Abstract: Polycrystalline bulk samples of ternary carbide Ti3AlC2 ceramics were fabricated by reactively hot-pressing a mixture of Ti, Al, and graphite powders with and without Sn additive. The effects of sintering temperature, time and addition of Sn on the purity, mechanical properties and microstructure of Ti3AlC2 were investigated. The result showed that the TiC content was strongly influenced by sintering temperature for the Ti3AlC2 samples without Sn additive, and the most suitable sintering temperature to create the lowest TiC content was 1400°C. The addition of Sn additive led to a distinct decrease in TiC content. The flexural strength of the testing materials had close relation with the TiC content and sintering time. A certain content of TiC second phase and longer sintering time were helpful to improving the flexural strength. The sample sintered at 1400°C for 2 h possessed the highest flexural strength.

Abstract: Ti2SnC has been fabricated from Ti, Sn and graphite elemental powders by mechanically activated low-temperature synthesis (MALS) technique. Superfine powders were obtained after milling the elemental powders for only 1 h with a charge ratio of 20:1. The mechanically alloyed powders were then pressureless sintered at different temperatures at Ar atmosphere for 0.5 h. High content of Ti2SnC was obtained at 950 oC, which is lower than the previously reported temperatures of above 1200 oC by sintering the conventional mixture powders. The microstructure shows that Ti2SnC grains with plate-like shape and smooth surface are less than 5 μm in size. The result demonstrates that the MALS is a novel method for the synthesis of Ti2SnC or other ceramic powders.

Abstract: A search for Ti3Si1.2-xAlxC2 (x=0~1.2) solid solution was undertaken using precise X-ray diffraction measurements. The samples covering the whole concentration range were studied. Except very ends of the concentration range, the samples contained two phases, identified as Ti3Si1.2-xAlxC2 solid solution and TiC respectively. Lattice parameter, a increased, c increased, c/a increased, and cell volume increased with the increasing of Al concentration.