Papers by Author: Yi Qing Yu

Abstract: An experimental study was undertaken to compare the mechanisms of two different processes to dress metal-bonded diamond segments. In one case, a piece of vitrified SiC wheel was used as workpiece and sawn by diamond segments attached to a sawblade. In another process, a diamond segment was used as workpiece and ground by an Al2O3 wheel. Spindle power was measured in sawing and horizontal force was monitored in grinding, in which case the latter was then used to get the consumed power in grinding. Specific energies were then calculated from the measured or converted power. For sawing of SiC wheel with the diamond sawblade, the maximum specific energy was found to be only 0.5 J/mm3, whereas the specific energy was up to 25 J/mm3 in the grinding of the diamond segment.

Abstract: The present study was undertaken to compare the hardness and transverse rupture strength (TRS) of metal-based tooling composites containing diamonds of different grit sizes. Two kinds of bond matrix, copper-based and iron-based, were applied in the fabrication of the composites. In the copper-based matrix, rare earth was used as an additive. Diamonds of three different grit sizes were incorporated into two bond matrix, thereby forming six kinds of diamond composites. SEM and EDS were used to analyze the fractured surfaces of the composites. It was found that the diamonds of medium grit size in the copper-based bond matrix led to the highest hardness and TRS. For the iron-based bond matrix, however, the hardness and TRS of the composites containing the coarsest diamonds were found to be the highest. In same bond matrix, a close relationship between TRS and hardness was established.

Abstract: The present study was undertaken to examine the effects of metal coatings at the surfaces of diamonds impregnated in metal bond matrices. Diamonds with or without coatings were incorporated into same bond matrix to form two metal-diamond composites in order to reveal the effects of coatings. Diamonds with same coatings were applied to three bond matrices to check the influences of matrix properties on the effects of coatings. The transverse rupture strength (TRS) of the composites was measured to ssess their mechanical behavior. Circular sawing was also conducted to reveal the contribution of coatings to diamond retention. SEM was used to analyze the fractured surfaces of the composites. For same bond matrix, the coatings at diamonds were found to increase the TRS of the composites. However, it is difficult to compare the effects of coatings in different bond systems.

Abstract: In this paper, an experimental study was carried out to fabricate a new kind of ultra-fine abrasive polishing pad by means of gel technology. The polishing pad was then used to polish silicon wafer on a nano-polishing machine. Optical microscope and ZYGO 3D surface analyzer were applied to observe the surface morphologies of the silicon wafer. Meanwhile, surface morphology of ultra-fine abrasive polishing pad was observed by ESEM. No obvious gathering of ultra-fine grains were found on the ultra-fine abrasive pad. The surface roughness (Ra) of the silicon wafer was reduced to 0.3nm after being polished by the abrasives with average grain size of 10μm. Mirror surface can be realized after being polished with the polishing pad.

Abstract: The present study was undertaken to examine the effects of metal coatings on the surfaces of diamond crystals embedded in two kinds of bond matrix. Diamonds with or without coatings were incorporated into two matrices for hot-pressing, thereby forming four kinds of diamond composites. The transverse rupture strength (TRS) of the composites was measured to assess the bending strength of the composites. SEM and EDS were used to analyze the fractured surfaces of the composites. It was found that the TRS of the composites containing coated diamonds increased in both bond matrices. But the coatings in the bond matrix without rare earth increased TRS a little more than the case with rare earth due to a different failure mechanism of metal coatings.

Abstract: The present study was undertaken to examine the effects of rare earth (RE) in hot pressing of Cu-Sn-TiH2-bonded diamond composites. Two kinds of composite specimens – with RE and without RE – were fabricated. As an additive to the Cu-Sn-TiH2 bond matrix, the RE was used in the form of misch-metal. The hardness and transverse rupture strength (TRS) of the specimens were measured. SEM and EDS were used to analyze the fracture surfaces of the specimens. Both hardness and TRS of the specimens with RE were found to be higher than the specimens without RE. SEM observations indicated that the pop-outs of diamonds on the fracture surface of the segments without RE are more than the specimens with RE. But more diamonds were fractured on the fracture surface of the segments with RE.

Abstract: The present study was undertaken to examine the feasibility of circular sawing of granite with a newly shaped diamond saw blade. Three slots were formed on each side of each segment of the saw blade. Side-slotted segments and traditional segments were compared under same operating parameters. Measurements were made of the horizontal and vertical force components and the consumed power in order to obtain the tangential and normal force components. The surfaces of worn blade segments were examined by a scanning electron microscope. The consumed powers, normal and tangential force components for the side-slotted segments were found to be lower than those of the traditional segments. The position of resultant forces for the side-slotted segments is a little further away from the bottom of the cutting zone than the traditional segments. SEM observations indicated that the wear of the side-slotted segments was similar to sawing with traditional segments.

Abstract: An investigation is reported of the characteristics of specific energy in grinding of granite using diamond abrasives. The effects of many parameters, such as the types of diamond tools, the types of abrasives, the properties of granite, the conditions of lubrication, and the working conditions of diamond tools, were studied. The power consumed in grinding was measured in order to obtain the specific energy, which is defined as the energy expended per unit volume of material removal. It is found that the specific energy for grinding of granite was closely related to the removal mechanisms of granite, the failure modes of diamonds and the interactions of the swarf with the applied fluid and bond matrix.