Papers by Author: Zhi Gang Wang

Abstract: According to the serious problem in milling cutting , experiment of cut-in impact disrepair has been done. Based on the method of experiment data and mathematical analysis, cumulate function of cut-in impact disrepair was founded with Weibull software and Matlab software. The cut-in style with minimum disrepair was optimized. The results showed that the U style has the longest cutting length, the most impact-resistant times, and the best ability of impact-resistant disrepair. The sequence of impact-resistant disrepair was U style, V style, T style, and S style. The theoretical basis was provided for the application of 3D complex groove milling insert in reason.

Abstract: Cut-in disrepair of milling inserts are closely related to dynamic equation of cut-in contact. According to the problem of serious cut-in disrepair, dynamic equation of cut-in contact for the waved-edge milling insert with 3D complex groove is studied. Rake face function of 3D complex groove waved-edge milling inserts is founded. Rake face equation of 3D complex groove inserts is founded. Rake face motion equation of 3D complex groove inserts is deduced. Appearance equation of workpiece machining region is deduced. Contact line (LM) equation is deduced, which is the contact line between rake face and workpiece cut-in side surface when rake face moving. Intersection line (C1D1) equation is deduced, which is the intersection line of cutting surface and side surface of workpiece. All the production above are the theory foundation for further researching the relationship between the cut-in style and cut-in disrepair, cut-in style optimization, 3D complex groove insert optimization.

Abstract: The waved-edge milling insert is a kind of insert with 3D complex groove; its cut-in style and cut-in disrepair are different from the flat-groove insert. For researching the relationship between the cut-in style and the cut-in disrepair of the waved-edge milling insert, the cut-in simulation system of the waved-edge milling insert is developed, on the software of UG/Open API combined with VC++. By given different cut-in style parameters, the virtual cut-in process is founded and the proof is supplied for judging cut-in style and studying cut-in disrepair.

Abstract: For the cutting of the difficult-to-machine materials, such as stainless steel and dead-hard steel, is always puzzling and restricting manufacturing, it is necessary to deeply study and search after new machining methods in respect of both theory and practice. This paper chose waved-edge milling inserts and flat-groove milling inserts of different materials to make cutting force contrast experiments on stainless steel ZG0Cr13Ni5Mo, chose ultrafine-grain inserts, YT14 inserts (local product) and CY250 inserts(foreign product) to make cutting life contrast experiments on dead-hard steel ZG35CrMo, then researched in theory the disrepair appearance, the BSE image and the granularity. The research results show that the integrated cutting capability of ultrafine grain waved-edge milling insert is excellent for difficult-to-machine materials.