Papers by Author: Zoltán Lenčéš

Abstract: β-sialons prepared from pyrophyllite resp. kaoline were used for investigation of corrosion resistance in aluminium, NaF-AlF3 and NaCl-KCl mixture. The results were compared with β-sialon of similar composition, prepared from commercial powders. The differences in corrosion process of β-sialon prepared from natural hydrosilicates and synthetic powders are discussed.

Abstract: The corrosion resistance of sialons made from commercial powders (AlN, Al2O3 and Si3N4) and from powder precursor produced by carbothermal reduction and nitridation of raw aluminosilicate (pyrophyllite) in molten steel were investigated. The corroded zone in sialon made from raw pyrophyllite (P1) is more then two times deeper compared to the corroded zone of sialon made from commercial powders (C1). The corrosion zone of sample P1 is on the average 610 μm deep, while in sample C1 it is only 260 μm. The main corrosion products are γ-Al2O3 and iron silicides. The phase compositions were estimated by neutron Rietveld refinement.

Abstract: Si3N4/SiC nanocomposite material with yttria as sintering additive was prepared by hot pressing method. SiC nanoinclusions were produced by in situ reaction between SiO2 and C during the sintering process. The homogenous microstructure of hot pressed samples contained fine Si3N4 grains with average diameter of 200 nm. The post-sintering treatment at 1750°C for 26 and 70 hours significantly changed the microstructure of Si3N4/SiC composites. The difference between the average grain size of hot pressed sample and sample treated for 70 hours is approx. 300 %. In sake of this fact the mechanical properties (KIC, HV1) were not changed significantly. The largest differences between the mechanical properties of hot pressed and annealed samples were only 8 %.

Abstract: Reaction bonded MgSiN2 (RBMSN) was prepared by direct nitridation of a Si/Mg2Si/Mg/Si3N4 powder compact in a temperature range of 1350-1550°C. The oxygen content of MgSiN2 was in the range of 0.4 – 0.6 wt%. A thermal stability examination showed that MgSiN2 is stable up to 1400°C at 0.1 MPa N2 pressure. The activation energy of decomposition calculated from the temperature dependence of weight loss is H = 383 kJ⋅mol-1. The time dependence and nitrogen pressure dependence of MgSiN2 decomposition was also investigated at constant temperature. MgSiN2 is stable at 1560°C in 0.6 MPa nitrogen atmosphere. Using these experimental data together with the heat capacity published in a literature the Gibbs free energy of formation of MgSiN2 was calculated in a temperature range 300-2500 K. Dense MgSiN2 ceramics or MgSiN2/Si3N4 composites with fluorine-based additives were prepared by hot pressing. The composite materials had a 4-point bending strength of 427 MPa and Vickers hardness (HV1) of 20.8 GPa, respectively. The indentation fracture toughness was 5.3 MPa.m1/2, due to the presence of elongated β-Si3N4 grains. The dielectric constant of dense reaction bonded MgSiN2 at 100 kHz was 9.5-10, while that of MgSiN2/Si3N4 composite in a wide range 50 – 6000, depending on composition and heat treatment.

Abstract: Silicon nitride - silicon carbide nanocomposite has been prepared by an in-situ method that utilizes formation of SiC nanograins by C+ SiO2 carbothermal reduction during the sintering process. The developed C/SiO2 derived nanocomposite consists of a silicon nitride matrix with an average Si3N4 matrix grain diameter of approximately 200 nm with inter- and intra- granular SiC inclusions with sizes of approximately 150 nm and 40 nm, respectively. The mean value of room temperature 4-point bending strength is 670 MPa with the Weibull modulus of 7.5 and indentation fracture toughness of 7.4 MPa.m1/2. The creep behaviour was investigated in bending at temperatures from 1200°C to 1450°C, under stresses ranking from 50 to 150 MPa in air. A significantly enhanced creep resistance was achieved by the incorporation of SiC nanoparticles into the matrix. The inserts machined from this composite have three times longer life time compared to those available on the market.

Abstract: The present paper deals with the nano-indentation of SiC-micro and Si3N4/SiCmicro/ nano ceramic materials. The investigated SiC-micro and Si3N4/SiC-micro/nano ceramics were prepared by liquid phase sintering. Liquid phase was formed from different sintering additives (Y2O3, Yb2O3, Sm2O3). In the case of Si3N4/SiC-micro/nano ceramics the SiC nano-grains were created from SiNC amorphous powder. SiNC precursor decomposed to SiC and Si3N4 particles during sintering. The comparison of nano- and macro-hardness of investigated ceramic materials showed that nano-hardness is significantly higher. The indentation modulus correlated with the measured nano-hardness. Remarkable influence of grain boundaries and SiC nano-inclusions on hardness was observed.

Abstract: Nano- and macro-hardness of SiC and Si3N4 based ceramic materials prepared by liquid phase sintering were evaluated. The applied loads were 3.5 mN and 9.81 N, respectively. The measurements showed that the nano-hardness of both ceramics is substantially higher compared to the macro-hardness. The influence of solid solutions and grain boundary composition on the hardness of SiC-based ceramics was studied. The macro-hardness is strongly dependent on the grain boundary composition while the nano-hardness was nearly the same for all tested samples with different Re2O3-AlN additives. In the case of Si3N4 based ceramics the SiC nano-inclusions content was varied. As a source of SiC nanoinclusions and grain boundary phase modifierSiNC polymer precursor has been used. Nano- as well as micro-hardness increased with increasing SiC content. Present paper deals with the explanation of both results.