Papers by Keyword: Charpy Impact

Abstract: This paper presents an experimental investigation of mechanical and impact properties of carbon and Kevlar-glass composites prepared from pre-impregnated materials. Namely, flexural performance in three-point bending at different temperatures is evaluated. Moreover, Charpy impact test and low-velocity impact test are also conducted for classification of impact properties and character of rupture. These all properties are important for material design of sport bike rims and many sport and other applications.

Abstract: This paper proposes the correlation of absorbed energy with calculated energy using the power spectrum density (PSD) method. The total absorbed energy was obtained using the dial/encoder system may significantly vary depending on the strength and ductility of the material. In addition, according to ASTM E23, over 80% of absorbed energy is inaccurate and approximate. For this reason, we determined the energy collected from the dial/encoder Charpy impact test using the signal processing approach. Strain gauges were connected to the Charpy impact striker and the high frequency data acquisition system in order to capture the dynamic impact strain response. Specimens of an aluminium alloy of 6061-T6 and carbon steel 1050 with different velocities and thicknesses were used in the experiment. The specimens are prepared based on the ASTM E23. A collection of signal was converted from the time domain to the frequency domain by means of PSD method and the area under its plot was used to calculate strain energy. The comparison between energy absorbed during the experiment with PSD peak and the strain energy were performed using different materials, velocities and thicknesses. The total energy absorbed for both material with the PSD peak and the strain energy using the dial/encoder system can be linked by a power law equation with R² 96% and R² 94 %. Thus, the effects of the strain signal pattern and impact duration with different parameters were correlated with the PSD peak and the strain energy. This correlation using PSD can be used as an alternative for the charpy impact test and solve the problem of inaccurate absorbed energy.

Abstract: This paper presents the analysis of energy absorbed that produced from an instrumented charpy impact in order to evaluate the toughness of materials. Alloy rims made from aluminium 6061-T6 are easily damage, fracture and can even destroy after impact loading compared to the steel rim. For this reason, an idea was initiated to determine the strain signal pattern and strain energy for evaluting the toughness of materials. Strain gauges were experimentally connected to the data acquisition system and it was then attached to the charpy striker for the impact signal collection. Specimens of aluminium alloy of 6061-T6 and carbon steel 1050 were used and its were designed according to the ASTM E23 standard. In this work, the signal was converted from the time domain to the frequency domain using the power spectrum density (PSD) method and the area under its graph was then used to calculate strain energy. The comparison between absorbed energy and strain energy was performed based on different materials and thicknesses. It was found the effect of the strain signal pattern with different materials and thicknesses to be influnced the strain energy.

Abstract: The objective of this study is examining the level of degradation caused by the welding process, the influence of defects by third parties and the speed of loading on the integrity of the pipeline. The use of Charpy instrumented pendulium coupled with the the volumetric method analysis allowed us to calculate the dynamic fracture toughness of the API 5L X52 pipeline steel in presence of a real defect characterized by its notch radius but also, to show the need for a second parameter to overcome the problem of fracture toughness transferability.

Abstract: The influence of forming process on mechanical properties and microstructure of high strength microalloyed steel has been studied in this research. All samples selected from 90º and 180º of pipes in transverse and longitudinal orientations after UOE forming. The steel was supplied as a hot rolled plate with accelerated cooling. Microstructure of the micro alloy steel was various combinations of acicular ferrite, granular ferrite and M/A phases. Charpy impact fracture toughness tests were carried out in -50 °C to 0 °C. Minimum and maximum yield strength appears in the 180º and 90º of pipe in longitudinal and transverse orientations respectively. Increasing in the yield strength related to minimum amount was about 5.8 % after UOE forming. Comparison between yield strength after and before forming appears increased about 6.9 % due to forming. With decreasing in the test temperature from -50 °C to 0 °C, fracture energy decrease up to 0.9 % that it’s very little and relinquishment. However for samples that fractured in the temperature of -50 °C difference between highest and lowest energy was about 5.9 %. Charpy test results appear that fine M/A phase not a major factor on decrease of upper shelf energy, if homogenize distributed in the acicular ferrite matrix.

Abstract: The dynamic responses of the standard charpy impact machine are experimentally studied using the relevant data acquisition system in order to obtain the impact response. For this reason, strain gauges were connected to the data acquisition set and it was then attached to the charpy striker for the signal collection. Aluminium 6061 and low carbon steel 1050 were used for extracting strain responses on the striker during the testing. In this work, the power spectrum density (PSD) approach was then used for the energy based observation and a signal was converted from the time domain to the frequency domain using the fast Fourier transform (FFT) method. Comparison between experimental findings with related parameters such as of different materials, strain signals pattern, I-kaz, were finally correlated and discussed. It was found that the modulus of elasticity were proportional to the energy absorbed, strain signals amplitude and PSD. Finally, it is suggested that the properties of materials and the impact signals pattern is suitable to be analysed using the signal processing approach.

Abstract: Dynamic fracture properties of most engineering materials are evaluated using Charpy test. The dynamic responses of the standard Charpy impact machine are experimentally studied using the relevant data acquisition system in order to obtain the impact response. For this reason, strain gauges were connected to the data acquisition set and it was then attached to the striker for the signal collection. The numerical analysis by mean of the finite element method has been used to obtain the findings. The standard Charpy modelling using the aluminium 6061 material was used in order to obtain strain responses on the striker during the impact simulation. A standard Charpy specimen aluminium 6061 was used for the experimental impact testing. A power spectrum density (PSD) approach is then used to convert a signal from the time domain to the frequency domain using the fast Fourier transform (FFT) method. Related parameters on strain signals, power spectrum density (PSD), comparison between experiment and finite element analysis, and the relationship between all the parameters were finally correlated and discussed. It was found that the finite element results are validated to show simulated time histories and its PSD compared with experimental work.

Abstract: The dynamic responses of the standard charpy impact machine are experimentally studied using the relevant data acquisition system in order to obtain the impact response. The numerical analysis by means of the finite element method has been used to obtain the findings. The standard charpy modelling using the aluminium 6061 material and low carbon steel 1050 were used for extracting strain responses on the striker during the impact simulation. A power spectrum density (PSD) approach is then applied to convert a signal from the time domain to the frequency domain using the fast Fourier transform (FFT) method. Related parameters of different frequencies, different material, strain signals, power spectrum density (PSD) and the relationship between them were finally correlated and discussed. It was found that the modulus elasticity of materials and frequencies (sample rates) were proportional to the strain signals and PSD during impact simulation.

Abstract: Nickel Alloy 22, UNS N06022, is being evaluated for use as the material of construction in permanent containers for spent nuclear fuel in Yucca Mountain, NV. To meet nuclear design criteria, Charpy impact data were required for the N06022 plate material, but conventional full-size specimens exceed the energy capacity of typical 400 J impact test machines, which results in stopping the pendulum during the test. Half-size specimens break with about 40% of the machine energy capacity, but their use raises questions concerning energy scaling to full size equivalent data. To address this, a range of subsize specimens were tested at room temperature using a standard 400 J impact test machine, and full-size, 3/4-size, and 2/3-size specimens were tested on a high energy capacity, 950J machine. Additional tests were performed at temperatures ranging from -196 to +200°C. Impact energy and lateral expansion measurements for the various test conditions are presented, their implications are examined, and a new model for absorbed energy correlation between subsize specimens and full size conventional Charpy specimens is proposed.