Papers by Keyword: Chill Casting

Abstract: The article describes the features of the process of casting copper alloys in the chill mold. The main properties of alloys depending on the content of various components in it are revealed. The main negative factors leading to a decrease in the casting properties of the process, as well as the quality of the castings obtained, are indicated. Based on the information and analytical review, possible options for improving the efficiency of the process are identified. These include: alloying, refining, modification, the use of various one-time coatings, the use of heat treatment of castings. The use of hard coatings applied by the method of physical vapor deposition in order to increase the efficiency of the entire casting process is proposed.

Abstract: In the present study, the effect of microstructure on the wear characteristics of spray cast Al-15Si and Al-20Si alloys has been investigated and compared with that of vertical axis centrifugal cast and chill cast alloys. The spray cast alloys have been subjected to Hot Isostatic Pressing for porosity reduction. HIPing has reduced the porosity in the spray cast Al-15Si and Al-20Si alloys from 19% to 8% and 19% to 2% respectively. The microstructures of spray cast alloys consisted of finely divided globular shaped Si particles with sizes varying from 2–10 µm. The Si particles have been distributed uniformly throughout the Al matrix. On the contrary coarse and segregated microstructures have been observed in vertical axis centrifugal cast and chill cast alloys. The sizes of primary and eutectic Si in vertical axis centrifugal cast alloys are smaller than that in chill cast alloys. The wear rates are the lowest for spray cast alloys and highest for chill cast alloys over a wide range of sliding velocity. The reasons for better wear resistance of spray cast alloys have been discussed in the light of the microstructural features evolved during spray casting.

Abstract: Permanent mold casting is a well-established route for casting large magnesium alloys components. Casting parameters like superheat, mold temperature, and holding time can often result in inhomogeneous properties, porosity, and segregation problems in the cast part. In order to optimize the casting process, control of the casting parameters including mold temperatures and holding times is essential to promote directional solidification, and ensure defect free homogenous structure. Binary Mg-9wt.%Al and Mg-10wt.%Gd alloys were used to investigate the effect of casting parameters such as melt temperature and holding time on the part macro and microstructure.

Abstract: We investigated the dendrite structures and the as-cast textures of low-carbon steel strips cast at different cooling rates in order to relate the δ-ferrite dendrite structure with the ferrite phase texture. Observations revealed that the orientation intensity of the texture component {111} was stronger than the texture component {001} in the as-cast steel strips obtained at different solidification cooling rates. These two texture components show a roof-shaped variation with the gradual decrease of the solidification cooling rate, reaching a maximum intensity at a cooling rate of about 2.0 K/s. This suggests that the solidification rate strongly influences the as-cast texture of low-carbon steel strips through changing the δ-ferrite dendrite structure.