Papers by Keyword: Consolidated Material

Abstract: Selective Laser Melting (SLM) is a direct fabrication of part through layer by layer powder deposition and successive laser beam irradiation based on Computer Aided Design (CAD) data. One of the important properties in SLM is thermal conductivity of metal powder. This is because the ability of metal powder to conduct heat will affect the consolidation process during SLM. In this paper, thermal conductivity of metal powders with different particle diameters and their mixture was analysed. Other than that, thermal conductivity of consolidated materials fabricated via SLM process was also studied. In order to measure the thermal conductivity of metal powder, a theoretically verified method which was previously developed by the authors was used. Determination of thermal conductivity of consolidated material was analysed using laser flash technique. It was found that the thermal conductivity of powder metal was influenced by bulk density and particle diameter of metal powder. In this study also, metal powders of different particle diameters were mixed with various volume ratios, and its effect was discussed. Thermal conductivity of the consolidated materials was also examined, and its relation to porosity was elaborated.

Abstract: Consolidation of cements and geopolymers can be explained by the formation of alkali silicate or alumino-silicate gels formed in situ during materials setting. To control such a system, a study concerning the use of sodium silicate gel as binder was initiated to manufacture consolidated materials with different size distribution of silica. The gels used as precursor of binder were synthesised by acidifying with hydrochloric acid, a concentrated sodium silicate. Consolidated materials were obtained by mixing the previous solution before gelation with granular materials (fine silica powder and sands). The existence domain of consolidated materials depends on the size distribution of sand. Consolidation of material is strong when the amount of silica is high. This result suggests a dissolution / precipitation reaction between gel and silica. Therefore, consolidation could be explained by the dissolution of small particles of silica and their precipitation into the grain boundary of sand. Mechanical properties are closed to those of cement materials.