Papers by Keyword: Deformation Mechanism Map

Abstract: The synthesis of ultrafine-grained (UFG) materials is very attractive because small grains lead to excellent creep properties including superplastic ductility at elevated temperatures. Severe plastic deformation (SPD) is an attractive processing technique for refining microstructures of metallic materials to have ultrafine grain sizes within the submicrometer to even the nanometer level. Among the SPD techniques, most effective processing is conducted through equal-channel angular pressing (ECAP) and high-pressure torsion (HPT) and there are numerous reports demonstrating the improved tensile properties at elevated temperature. This report demonstrates recent results on superplasticity in metals after ECAP and HPT. Moreover, superplastic flow of the UFG materials is evaluated by using flow mechanisms developed earlier for coarse-grained materials and depicted by plotting deformation mechanism maps which provide excellent visual representations of flow properties over a wide range of testing conditions.

Abstract: High temperature deformation behavior of Al–5.9%Cu–0.5%Mg alloy and Al–5.9%Cu–0.5%Mg alloy containing 0.06 wt.% of Sn was studied by hot compression tests at various temperatures and strain rates. Addition of trace amounts of Sn into the Al–Cu–Mg alloy system resulted in a significant increase of flow stress for all conditions of temperature and strain rate. 100% and 89% of the flow stress values during hot deformation could be predicted within ± 10% deviation values for the aluminum alloys with and without Sn content, respectively, by artificial neural network (ANN) modeling. From the deformation mechanism maps and microstructural investigation, the safe process regimes for hot working of the base alloy was identified to be at (i) very low strain rate (< 0.003 s⁻¹) at temperature < 450 °C, and (ii) high temperature (> 400 °C) with strain rate > 0.02 s⁻¹. For the micro-alloyed alloy, it was at low strain rates (< 0.01 s^-1) for the entire temperature range studied. Flow softening for both alloys was observed to be at low strain rates and was identified to be due to dynamic recrystallization (DRX). The metallurgical instability during deformation was identified due to shear band formation and/or inter-crystalline cracking.

Abstract: Deformation mechanism maps at 0-883 K and shear strain rate of 10-10-10+6 s-1 were built from available rate equations for deformation mechanisms in pure magnesium or magnesium alloys. It can be found that the grain size has little effect on the fields of plasticity and phonon or electron drag, though it has important influence on the fields of power-law creep, diffusion creep, and Harper-Dorn creep in the maps within the present range of temperature, strain rate, and grain size. A larger grain size is helpful to increase the field range of power-law creep but decrease that of diffusion creep when the grain size is smaller than ~204 μm. Harper-Dorn creep dominates the deformation competed to diffusion creep in the grain size range of ~204-255 μm. The maps include only plasticity, phonon or electron drag, and power-law creep when the grain size is higher than ~255 μm, then the grain size has little influence on the maps. Comparison between the reported data for the Mg-Gd-Y alloys and the maps built from available rate equations, it can be conclude that the maps are an effective tool to predict or achieve a comprehensive understanding of the deformation behavior of the Mg-Gd-Y alloys and to classify systematically their discrepancies in the deformation mechanism. However, differences exist in the deformation mechanisms of the alloys observed by the reported data and that predicted by the maps. Therefore, refinement of the maps from the viewpoint of mechanical twining, DRX, and adiabatic shear are necessary.

Abstract: High purity aluminum was processed by equal-channel angular pressing (ECAP) to reduce the grain size to ~1.3 m. Tensile specimens were cut from the as-pressed billets and these specimens were tested under conditions of high temperature creep. The results show excellent creep properties with a well-defined region of steady-state flow. The flow behavior is analyzed by comparing the creep data with the predicted behavior for different fundamental creep mechanisms and by plotting a deformation mechanism map to provide a visual representation of the creep properties.

Abstract: The mechanical properties of nickel superalloys are related to the spatial distribution of hardening phases, their size and composition, and on the configurations of dislocations introduced by plastic and viscoplastic straining. Heterogeneous plastic flow in relation with dynamic strain aging is examined and synthesized. Dislocations are usually faced with the alternative of shearing or bypassing the ’ phase occupying up to 60 vol.%. Depending on ’ size, several Orowan bypassing mechanisms are observed, alternatively shearing by dislocation pairs or complex configurations involving S-ISF and S-ESF. Variables such as temperature, strain rate and Schmid factor play a decisive role in determining the dislocation configurations which either percolate through the matrix or shear the ’ structure. Various dislocation strategies and microstructures are analyzed and illustrated; they are reviewed critically and summarized in a strain rate versus 1/T mechanism map.

Abstract: In order to analyze high temperature deformation behavior of NiAl alloys, deformation maps were constructed for stoichiometric NiAl materials with grain sizes of 4 and 200 µm. Relevant constitute equations and calculation method will be described in this paper. These maps are particularly useful in identifying the location of testing domains, such as creep and tensile tests, in relation to the stress-temperature-strain rate domains experienced by NiAl.