Papers by Keyword: Dynamic Friction Polishing

Abstract: This paper investigates the applicability of the dynamic friction polishing (DFP) technique to process the chemical vapour deposition (CVD) diamond surfaces. Two types of CVD diamond specimens were studied. A stepwise polishing process was introduced to minimise the cracking in CVD thin films. The investigation focused on the polished surface quality in relation to the polishing conditions and material remove rates. It was found that by selecting proper polishing parameters, surfaces of quality finish with a roughness of less than 70 nm Ra could be obtained in 15 minutes when the specimens were CVD diamond wafers with an initial roughness of 17 μm. The polishing time could be reduced to only 2.5 minutes in the case of diamond thin film specimens of initial roughness of 1.6 μm.

Abstract: This paper investigates two kinds of grinding wheels prepared by the combination of mechanical alloy and hot-press sintering (MA-HPS). Scanning electro microscopy, Optical microscope, Talysurf surface profiler, X-Ray diffraction and Raman spectroscopy were used to characterize two kinds of grinding wheels and identify the removal mechanism. It was found that FeNiCr matrix-TiC (FMT) grinding wheel yielded higher removal rate than TiAl abrasiveless carbophile (TAC) grinding wheel, which conversely owned good polishing quality; diamond was removed by transformation diamond to non-diamond carbons and then removed by mechanically or diffusion to grinding wheel during polishing process with FMT grinding wheel. While TAC grinding wheel polishing CVD diamond film mainly depended on the reaction between diamond carbon and titanium.

Abstract: This paper presents a cost-effective technique for achieving optical surface finish of thermally stable polycrystalline diamond (PCD) composites using dynamic friction polishing (DFP). The effect of polishing parameters on the material removal rate and surface characteristics of polished specimens were studied. The surface characterisation was carried out by optical microscopy, atomic force microscopy (AFM), scanning electron microscope (SEM) and its attached energy dispersive X-ray (EDX) analysis. It was found that optical surface finish of PCD with roughness Ra = 50 nm could be obtained efficiently with nearly a ten fold reduction in polishing time compared to the currently used method in industry.