Papers by Keyword: Form-Grinding

Abstract: In the noncircular gear grinding methods using gear generator with form-grinding process, grinding headstock and workpiece may appear interference collision. The form-grinding radius selection problem based on the shaper has been discussed. Based on the designed grinding head, an effective form-grinding radius choose method and the head stock interference detection system has been established. This detection system is directly used in the grinder machining process; the solutions to the problems of both grinding head interference inspection and form-grinding radius selection in the grinding machine design process are introduced. In this paper, we briefly introduced the process for the design of inspection system and the relative algorithm of the method. Finally, The Program flow chart of the program design and implementation process was given and actual example of an outside triangle gear machining results is given, which validates the reliability of the system.

Abstract: Ceramic is difficult to cut with normal machining method in precision intricate profile. The grinding process with diamond abrasive wheel is an effective process to machining ceramic materials. In this paper, a precise form-grinding method of ceramic materials with diamond grinding wheel is introduced. The tolerance of intricate profiler precision degree by this grinding process is less than 0.005mm. The machining process contains many techniques as high efficiency of profiler dressing technique of diamond wheel and form grinding process of ceramic. It gives some references on the developing of ceramic precision intricate profile machining techniques forward.

Abstract: Diamond Dressing Roller is a new kind of diamond tool for profile dressing of grinding wheel on form grinding. In this paper, internal electroplate method manufacturing process of high precision intricate diamond dressing roller is introduced. The tolerance of profiler precision degree of high precision intricate diamond dressing roller by this manufacturing process is less than 0.005mm.

Abstract: By applying NC system with three axes ganged function to M1432 universal cylindrical grinding machine, a NC grinding machine with two moving axes and one circumrotating axis ganged function is designed and developed. Besides two moving axes ganged function, this machine has a special function of driving the form wheel dresser to circumrotate around the Y axis. Ordinary grinding machine with two axes ganged function can’t machine complicated parts such as seaming roll with steep gradient groove. But a grinding machine with this special unction can do this by precisely dressing the form wheel with various aspheric curves. With the set-in PLC function of NUM1020 NC system and the correlative parameters to be respectively setup, the new machine can be used to machine some complicated parts such as seaming roll. The system receives machining process codes which is pretreated by computer firstly and dresses the form wheel in DNC mode, then machines parts with the form wheel later.

Abstract: The profile accuracy of the workpiece is mainly determined by the accuracy of abrasive wheel in the form-grinding process. Thus, the shaped wheel dressing becomes one of the key points in the form-grinding process. In order to grind the revolving curved surfaces grooves whose cross-sectional profiles are steep and smooth, a new NC dresser with three NC axes is developed by adding a swing axis on the basis of NC external cylindrical grinding machine. A wheel of any desired convex profile can be dressed when using the Diaform single-diamond dresser and the possible geometrical interference between the single-diamond dresser and wheel can be eliminated. By analyzing the influence of installation accuracy on the profile accuracy, a method of comprehensive error compensation is presented. The comprehensive errors can be diminished greatly to improve the profile accuracy by means of error compensation. It is proved in the experiments that the precision requirements of grinding the formed surfaces grooves can be met.

Abstract: Approximate Double Circular Arc Interpolated Method which was put forward by author, is different from other circular arc interpolated methods in demanding only the corner between normal directions of each circular arcs at intersection point are less than designated allowed value but not demanding contiguous circular arcs are tangent, and makes the calculating be predigested. In order to estimate error of the method, emulated calculating is carried out, namely the course of curve being obtained by reverse engineering is simulated in this paper. The results show: if space between measure points is about 0.1mm in curve being obtained by reverse engineering, then, the most departure of smoothing results from original curve is 0.552μm for the stated example. Influence of the error on NC machining is quite small, so it can meet the needs of NC machining.