Papers by Keyword: Forward Voltage Degradation

Abstract: We are currently developing an inspection system that will provide a low-cost means of screening prior to shipment by fully visualizing latent 1SSF (single Shockley stacking fault) defects originating from basal plane dislocations (BPDs) that cannot be detected by current defect inspection systems. The system will capture not only the defects that expand into right triangles under relatively low-level forward bias, but also the defects that expand into more serious bar-shaped 1SSFs under relatively high-level forward bias, with a particular focus on capturing TED (threading edge dislocation)-converted BPD at or below the buffer layer/substrate interface. Since these defects are known to cause forward voltage degradation during device operation, so-called "burn-in" (accelerated current stress) screening operation is currently utilized in some device manufacturers to avoid the shipping of the defective devices, but it is very time-consuming process which raises a total cost of production. The system we are developing, which can significantly reduce the screening time, has the potential to replace the "burn-in" operation.

Abstract: Forward voltage degradation is a crucial problem that must be overcome if we are to fabricate a metal-oxide semiconductor field-effect transistor (MOSFET) including a pin diode (PND) as a body diode in a silicon carbide (SiC). Previously, the basal plane dislocation (BPD) in a SiC substrate have been reduced to suppress bipolar degradation. On the other hand, an highly N-doped epilayer (HNDE) was recently fabricated that enhances the minority carrier recombination before the carrier arrives at the substrate. Although both approaches can reduce the V_f shift caused by the degradation, they should be used under different substrate conditions. When a substrate with a high BPD density is used for epitaxial growth, an HNDE is needed to realize a high-quality epitaxial wafer; however, the HNDE should not be formed on a substrate with a low BPD density.

Abstract: Suppression of the forward voltage degradation is essential in fabricating bipolar devices on silicon carbide. Using a highly N–doped 4H–epilayer as an enhancing minority carrier recombination layer is a powerful tool for reducing the expansion of BPDs converted at the epi/sub interface; however, these BPDs cannot be observed by using the near–infrared photoluminescence in the layer. Near–ultraviolet photoluminescence was instead used to detect BPDs as dark lines. In addition, a short BPD converted near the epi/sub interface and contributing to the degradation was detected. When this evaluation was applied to the fabrication of a pin diode including a highly N–doped 4H–epilayer, the V_f shift was suppressed in comparison with that in a diode without the layer.

Abstract: This study investigated the relationship between the forward voltage degradation induced by SSF expansion and (a) BPD density in substrates and epitaxial layers of SiC, and (b) the temperature during the application forward current to the pin diodes. The V_f shift caused by the BPDs in the drift layer simply depended on the BPD density. However, no correlation was initially observed between the V_f shift and BPD density in the substrate; instead a strong correlation was observed between the V_f shift and the device temperature measured when applying the current stress. Thus when we selected samples which show the same temperature at that time, a correlation was observed between the V_f shift and the BPD density in the SiC substrate, with the slope corresponding to the former, drift layer relationship. Therefore, due to the high BPD density in the SiC substrate, suppressing the V_f shift due to BPD density in this region is highly important, and a combination of approaches is therefore proposed in order to reduce the overall forward voltage degradation.

Abstract: We investigated process induced defects at various ion implantation conditions, and evaluated forward voltage degradation of body diode in 3.3 kV SiC MOSFET. First, by using photoluminescence (PL) observation, we evaluated the formation level of Basal Plane Dislocations (BPD) induced by Al implantation and anneal process with various Al implantation dose. Second, 3.3 kV double-diffused SiC MOSFETs were fabricated and forward current stress tests were performed to body diodes in SiC MOSFETs. Then, electrical characteristics of SiC MOSFETs before and after the stress test were measured, and expanded Stacking faults (SFs) in SiC epitaxial layer after the stress test were observed by PL imaging method. These results indicate that low dose or high temperature Al implantation conditions can suppress the formation of BPDs, and SiC MOSFETs fabricated using optimized Al implantation conditions show high reliability under current stress test.

Abstract: 13-kV 4H-SiC PiN diodes were fabricated on 4° and 8° off-axis substrates and their electrical properties were examined. Small test PiN diodes with various JTE concentrations were fabricated and the dependence of JTE concentration was examined. The highest breakdown voltages were 14.6 and 14.1 kV at a JTE1 concentration of 1.9 × 10¹⁷ cm⁻³ for both the 4° and 8° off-axis substrates. Based on the results, 4 mm × 4 mm SiC PiN diodes were successfully fabricated and exhibited avalanche breakdown voltages of 14.0 and 13.5 kV for the 4° and 8° off-axis substrates, respectively. Forward voltage degradation was larger for the 8° off-axis substrates.

Abstract: Forward voltage degradation has been reduced by fabricating diodes on the (000-1)C-face. The reverse recovery characteristics of the 4H-SiC pin diode on the (000-1)C-face have been investigated. The pin diode on the C-face has superior potential to that on the Si-face among all parameters of the reverse recovery characteristics. The pin diode on the Si-face after conducting a current stress test tends to exhibit a fast turn-off as compared with that before conducting the stress test. On the C-face, however, there is little difference in reverse recovery characteristics between before and after conducting the current stress test.

Abstract: The dependence of forward voltage degradation on crystal faces for 4H-SiC pin diodes has been investigated. The forward voltage degradation has been reduced by fabricating the diodes on the (000-1) C-face off-angled toward <11-20>. High-voltage 4H-SiC pin diodes on the (000-1) C-face with small forward voltage degradation have also been fabricated successfully. A high breakdown voltage of 4.6 kV and DVf of 0.04 V were achieved for a (000-1) C-face pin diode. A 8.3 kV blocking performance, which is the highest voltage in the use of (000-1) C-face, is also demonstrated in 4H-SiC pin diode.