Papers by Keyword: High-Strength

Abstract: Several series of concrete aggregates with different content of steel slag, blast furnace slag, coal gangue and fly ash were prepared. The reasonable ratio of raw materials and process parameters to prepare the aggregates were determined by measuring the water absorption, crush indicators and apparent density of the aggregates. The mineral composition and morphology of the aggregates were analyzed by XRD, SEM and EDS. The results showed the aggregate with about 30% steel slag, 50% slag, 20% gangue, and calcined at 1300°C for 90 minutes had the best performance. The water absorption of the aggregate is about 1.55% which is lower than that of the natural aggregates (about 2.2% on average). Both the crushing index (about 11.39%) and the apparent density (2672 kg/m3) of the aggregate meet the requirements of national standards.

Abstract: To modify the relatively low fracture toughness of monolithic ceramics, the incorporation of long ceramic fibre within a matrix material has been extensively performed. In this case, as cracks form in the matrix material and approach the fibres, they will be deflected at the interface between the fibre and the matrix. We developed another approach toward improving the toughness of ceramics involving the creation of a textured internal structure within the ceramic itself, similar in some respects to the fibrous structure of wood. Actually, we developed a tough ceramic, which consists of a highly ordered, close-packed structure of very fine hexagonal columnar fibres with a thin interfacial carbon layer between fibres. The interior of the fibre element was composed of sintered beta-silicon carbide crystal. This concept is fundamentally different from that described previously, in that it is extremely difficult to distinguish separate “fibre” and “matrix” phases in the traditional composite sense. The toughness of the material in this case derives from the tremendous amount of interface area created within the internal structure through the close packing of the hexagonal columnar fibres. Furthermore, this ceramic also achieved the excellent high temperature properties, high thermal conductivity and low density. These properties will make it very attractive for replacement of heavy metal super alloy components.

Abstract: Reaction-sintered silicon carbide of 800 MPa class bending strength had been newly developed. The developed silicon carbide showed good rigidity, high thermal conductivity, and high density, like a conventional sintered silicon carbide. The developed silicon carbide is one of the most attractive materials for large-scale ceramic structures because of its low processing temperature, good shape capability, low-cost processing and high purity. We had fabricated some lightweight space mirrors, such as a high-strength reaction-sintered silicon carbide mirror of 650 mm in diameter. In this study, experiments were conducted to investigate the effect of annealing on the bending strength of high-strength reaction-sintered silicon carbide. The annealing heat treatments were carried out at 1073 K, 1273 K, and 1473 K in an air atmosphere. The maximum bending strength of 1091 MPa at room temperature was achieved by the annealing heat-treatment at 1273 K for 10 h in air. We confirmed that annealing heat treatment was effective to improve the bending strength of reaction-sintered silicon carbide by inducing compressive residual stress at the surface oxide layer.

Abstract: The higher the output of high-strength plate is, the higher the demand flatness of users will be, but there are some questions in designing high-strength plate leveler now: the first is no enough conditions in traditional parameters calculation formula, the second is neglection of elastic recovery in elastic-plastic bend deformation in plate leveling process. This research, which aims to level plate with yield strength 1200MPa, will amend traditional analytic formula and calculate leveler roller pitch and roller diameter, and can help design the high strength plate leveler.

Abstract: The purpose of this research is the development of a high strength α-β brass (Cu-40Zn) with additions of elements of small solid solubility in brass. Cu-40Zn with 0.6 wt.% Tin (Sn), 0.73 wt.% Chromium (Cr) and 0.51 wt.% Iron (Fe) were prepared by casting (Cu-40Zn-CrFeSn). The yield stress (YS) and ultimate tensile stress (UTS) of extruded Cu-40Zn-CrFeSn was 291 MPa and 601 MPa, 23 % and 36 % higher than that of extruded binary Cu-40Zn alloy. Vickers micro hardness of 158 Hv was higher than that of extruded Cu-40Zn alloy (131 Hv). In addition, the elongation of extruded Cu-40Zn-CrFeSn was 35 %. The strengthening mechanisms of these alloys were considered as follows; one was a solid solution strengthening of Cr, Fe and Sn additives which were identified by SEM-EDS. The other was increasing of the area ratio of β-phase in Cu-40Zn-CrFeSn, compared to that of Cu-40Zn.

Abstract: In this study a C-Mn High Strength Low Alloy steel (HSLAs) was processed by quenching and austenite reverted transformation during annealing (ART-annealing), which results in an ultrafine grained duplex microstructure characterized by scanning electron microscopy equipped with electron back scattered diffraction, transmission electron microscopy and x-rays diffraction (SEM/EBSD, TEM and XRD). Microstructural observation revealed that the full hard martensitic microstucture gradually transformed into ultrafine grained duplex structure with austenite volume fraction up to 30% at specific annealing conditions. Mechanical properties of this processed steel measured by uniaxial tensile testing demonstrated that an excellent combination of strength (Rm~1GPa) and total elongation (A5~40%) at 30% metastable austenite condition in studied C-Mn-HSLAs. This substantially improved strength and ductility were attributed to the strain induced phase transformation of retained austenite dispersed throughout the ultrafine grained microstructure. At last it is proposed that ART-annealing is a promising way to produce high strength and high ductility steel products.

Abstract: The origin and development of air-cooled Mn-series bainite steels are introduced. The invented idea, strengthening-toughening mechanism, mechanical performances, development and application of this kind of steel including granular bainitic steels, FGBA / BG duplex steels, CFB/M duplex steels, medium carbon bainite/martensite steels, cast bainitic steels are presented. The invented idea mechanical performances, development and application of second generation of Mn-series bainitic steels, i.e. water-quenched Mn-series bainitic steels invented by the authors newly are introduced. The water quenched Mn-series bainitic steels can meet the performance requirements of most steels used in engineering structure, reduce the amount of alloying content, increase harden capability and improve weldability. It should be pointed out that the application of both air-cold and water- quenched Mn-series bainitic steels are complementary and mutually reinforcing. Some newest technology of Mn-series bainitic steels in China are discussed in this paper. It is suggested that the significance of the development of the Mn-series bainitic steels can be summarized as: significantly reducing costs of both raw materials and production; good combination of strength and toughness; excellent weldability; simple procedure; large savings in energy resources and environmental pollution is reduced.

Abstract: In this study Quenching and Partitioning (Q&P) as proposed by Speer was applied to improve the ductility of C-Mn high strength Low Alloy steel (HSLAs). Microstructural observations revealed a multiphase microstructure including first martensite, fresh martensite and retained austenite in the Q&P processed steel. During tensile process, the austenite volume fraction gradually decreased with strain increasing, suggesting the phase transformation induced plasticity for the Q&P processed steel. Ultrahigh strength about 1300-1800MPa and tensile elongation about 20% were obtained after Q&P processing at specific conditions, which is significant higher than that of ~10% of conventional martensitic steel. The the product of tensile strength to total elongation increased from 25 to 35GPa% with increasing carbon content in studied steel. This improved mechanical properties were related to the ductility contribution from TRIP effects of the retained austenite and strength contribution from the hard martensitic matrix. At last it was turned out that the Q&P process is a promising way to produce ultrahigh strength steel with relative high ductility under tailored heat treatment conditions for different micro-alloyed carbon steel.

Abstract: Magnesium alloys are very attractive in such applications as automotive and aerospace. However, the mechanical properties of Mg alloys are inferior to those of Al alloys, and this limits their range of applications. In the present study, effects of annealing on the mechanical properties and the thermal stability of the microstructure in LPSO Mg-Zn-Y extruded alloys were investigated. Even when elongation showed 10% with having maintained high strength to annealing temperature at 573 K for 3.6 ks, and this alloy extended annealing time for 1.0 kh, LPSO phase did bent and was able to confirm kink bands. On the other hand, α-Mg phase was fine structure without pronounced grain growth. In elevated temperature deformation of as extruded and annealed materials, LPSO phase did finely dispersed to α-Mg phase by grain boundary sliding of α-Mg phase, but fracture did not occurred in the interface between LPSO and α-Mg phases. Kink bands introduced in LPSO phase during plastic deformation and fine-grained α-Mg phase were important to obtained of high strength and ductility.

Abstract: The 3-layers accumulative roll bonding process (ARB) has been attempted to increase the strength of copper alloy (Cu-0.02wt.%P) by refining grain size. The 3-layers accumulative roll bonding was conducted up to 7 cycles at room temperature without lubrication. Microstructural evolution of the copper alloy with the number of the 3-layers ARB cycles was investigated by optical microscopy (OM), transmission electron microscopy (TEM), and electron back scatter diffraction (EBSD). The average grain size has been refined from 20 μm before ARB to 170 nm after 7 cycles of 3-layers ARB. More than 70% of ultrafine grains formed by 3-layers ARB were composed of high angle grain boundaries. The average misorientation angle of ultrafine grains was 30.7 degrees in the center of the specimen. Tensile strength after 7 cycles of 3-layers ARB was 605 MPa, which is about 3.2 times higher than the initial value.