Authors: Sergiy Kotrechko, V. Gryshchenko, Vladislav Kozák, Ivo Dlouhý
Abstract: The contribution is focused on a new methodology description for determination of threshold stress, as the third parameter in Beremin local approach to cleavage fracture that is using three-parameter Weibull statistics. Nature of the methodology lies in tensile testing of rounded notched specimens at liquid nitrogen temperature and corresponding calculations. Reactor pressure vessel steel was chosen as an example for the illustration.
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Abstract: An efficient numerical framework suitable for three-dimensional analyses of brittle material failure is presented. The proposed model is based on an (embedded) Strong Discontinuity Approach (SDA). Hence, the deformation mapping is elementwise additively decomposed into a conforming, continuous part and an enhanced part associated with the kinematics induced by material failure. To overcome locking effects and to provide a continuous crack path approximation, the approach is extended and combined with advantages known from classical interface elements. More precisely, several discontinuities each of them being parallel to a facet of the respective finite element are considered. By doing so, crack path continuity is automatically fulfilled and no tracking algorithm is necessary. However, though this idea is similar to that of interface elements, the novel SDA is strictly local (finite element level) and thus, it does not require any modification of the global data structure, e.g., no duplication of nodes. An additional positive feature of the advocated finite element formulation is that it leads to a symmetric tangent matrix. It is shown that several simultaneously active discontinuities in each finite element are required to capture highly localized material failure. The performance and predictive ability of the model are demonstrated by means of two benchmark examples.
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Authors: Hu Hui, Yu Peng Cao, Pei Ning Li
Abstract: A new method of fracture toughness K1C prediction of non power law hardening material by using cleavage fracture local approach is proposed in this paper. The fracture toughness of A508-Ⅲ 16MnR at different cleavage fracture probability are predicted by using the method. To most of pressure vessel carbon-manganese steels, cleavage fracture is likely to occur at the load corresponding to 62% cleavage fracture probability. Hence, the fracture toughness corresponding to the load is the most possible fracture toughness of the steels. The values of fracture toughness corresponding to 62% cleavage fracture probability is close to that of testing fracture toughness. The work of this paper expends the application of Beremin cleavage fracture model in predicting fracture toughness.
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Authors: Sergiy Kotrechko, Sergii Mamedov, Ivo Dlouhý, Vladislav Kozák
Abstract: Possibility of use of Local Approach (LA) to prediction of the effect of neutron irradiation on the fracture toughness of pressure vessel steel is discussed. The fundamental of new version of LA to fracture is briefly stated. Specific feature of this version of LA is that Weibull distribution is not used for description of distribution function of fracture probability. Probability of fracture is estimated by modeling of regularities of the crack nucleus formation and instability in polycrystal. Findings on simulation of fracture of reactor pressure vessel steel 2Cr-Mo-V in initial and irradiated states are presented.
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Authors: Volker Hardenacke, Jörg Hohe, Valérie Friedmann, Dieter Siegele
Abstract: The objective of the present study is the development of a micromechanically based probabilistic model for the assessment of the cleavage fracture probability of ferritic steels. Brittle fracture of ferritic steels is a probabilistic process, triggered by the failure of randomly distributed brittle particles. These particles fracture due to plastic deformation of the surrounding matrix, resulting in the nucleation of micro-cracks. Once nucleated, the local stress state controls the possible instability of the defects. In this context, the local stress-triaxiality is assumed to govern the blunting of freshly nucleated micro-defects. The local approach models available in literature account for the above-mentioned correlations only in a simplified manner. Based on Representative Volume Elements (RVE) of the microstructure, accounting for the grain-structure as well as for the brittle particles, the cleavage initiation process was modelled in order to investigate the relevant parameters and their interactions. The RVE’s were loaded according to the local mechanical field quantities determined numerically for a variety of specimen types at the cleavage-origins. Thus, the behaviour of the particles against the micromechanical conditions could be specified, resulting in a better understanding of the processes at cleavage fracture initiation. Based on the results, an enhanced probabilistic cleavage model is proposed.
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Authors: Lian Yong Xu, Hong Yang Jing, Yong Dian Han
Abstract: In this paper, the local approach was used to analyze the geometry dependence of coating
specimens for interface brittle fracture initiation, and a definition of the fracture process zone was
proposed in the paper. The results showed that the interface fracture behavior of two types of
specimens with notch had been predicted from the test results of pre-crack specimens based on the
local approach for interface brittle fracture, and the predicted distribution of the critical load for the
notched specimens gave a good agreement with the test results. It indicated that the local approach not
only can be used to describe the interface fracture behavior, but also can be used in the integrity
evaluation for interface between different materials.
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Authors: Lian Yong Xu, Hong Yang Jing, Jun Wei, Hui Zou
Abstract: In this paper, the local approach based on the Weibull stress criterion was used to
investigate the interfacial fracture behavior between LX88A coating and Q345 steel. LX88A coating
was deposited by high velocity electric arc spraying technology (HVAS). The finite element method
(FEM) was used to analyze the stress-strain fields of the coating specimen which consisted of three
different specimen geometrics or modes of loading. It was found that the Weibull stress for all
specimen geometries was almost identical under the same fracture probability when the interfacial
fracture initiation occurred for different specimen geometries. It showed that the geometry
dependence on the interface brittle fracture toughness data can be reduced through application of the
local approach, and the local approach can be used to describe the interfacial fracture behavior.
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Authors: Yoon Suk Chang, Jong Min Kim, Chang Sung Seok, Jae Boong Choi, Young Jin Kim
Abstract: The present work deals with an applicability of the local approach to assess in-plane size
effects among different sized compact tension (CT) specimens. To characterize ductile crack growth
of typical nuclear materials, SA515 Gr.60 and SA516 Gr.70 carbon steels, finite element analyses
employing modified GTN and Rousselier models as well as fracture toughness tests were carried out.
Material damage parameters were calibrated using standard CT specimens and reflected to predict
fracture resistance (J-R) curves of larger CT specimens. Since comparison results between
numerically estimated J-R curves and experimentally determined ones corresponded well, it is
anticipated that the local approach might be used as a promising tool for ductile fracture evaluation
incorporating the in-plane size effect.
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Authors: Han Ok Ko, Sun Jung Kang, Yoon Suk Chang, Jae Boong Choi, Young Jin Kim, Min Chul Kim, Bong Sang Lee
Abstract: Fracture toughness data from the cleavage resistance test of structural steels often show a
large scatter. Geometry dependency as well as the scatter makes it difficult to evaluate appropriate
fracture integrity of cracked components. To address these restrictions, several stochastic models
have been proposed by Beremin group, Mudry and other researchers while each of them employs
specific estimation scheme and micro-mechanical parameters. The purpose of this paper is to
investigate applicability of the Weibull stress model in transition temperature regime and to quantify
constraint effect among different-sized CT and PCVN specimens. The constituting parameters m and
σu are determined at three temperatures by maximum likelihood estimate (MLE) technique in use of
FE analysis results and experimental data of PCVN specimens. Also, failure probabilities of PCVN
and CT specimens are calculated from the Weibull parameters, which are used for derivation of a
prototype of toughness scale diagram. The diagram provides a technical basis to resolve
transferability issue in the same material under different temperatures and constraint conditions.
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