Papers by Keyword: Micro Residual Stress

Abstract: Thermal influences, introduced intentionally or unintentionally do have significant effects on surfaces of steel components. Materials properties are reduced by annealing effects or even re-hardening zones can occur. Grinding, one of the most important technological processes for preci-sion manufacturing of hardened steel components, is an important source of thermal influences to steel surfaces. In pronounced cases, these influences are referred to as grinding burn. They are known as possible reasons for gray stains as well as development of cracks and pittings on heavy-duty gears and on roller bearings. The basic effect of thermal influences on the material is a change of the macro- and micro-residual stress states. Therefore, the knowledge of these residual stress states is of fundamental importance. The paper treats the mechanisms of grinding which can lead to thermal influences. Some characteristic appearances of grinding burn are shown and characterized by X-ray macro- and micro residual stress determinations. It is shown that defined laser treatments can be used to create reproducible thermal influences similar to grinding burn. Their effects are also characterized by X-ray residual stress measurements. The sensitivities of X-ray and metallographical investigations are compared. Defined laser traces are proposed as calibration samples for magnetic and eddy current measurements which allow to determine threshold values for the actual apparatus and measuring problem.

Abstract: Residual stresses of a copper bicrystal were measured by X-ray diffraction and synchrotron radiation. A copper bicrystal specimen with a 90-degree tilt boundary was fabricated by the Brigdman technique. After the plastic extension of 30%, kink bands developed in a deformed matrix along the grain boundary. In this study, we focused on the residual stress distribution along the transverse direction of the specimen surface and the residual stresses in deformed matrix and kink band near the grain boundary. Residual stresses were evaluated by the X-ray single crystal measurement method. Stereographic projections were used to determine crystal orientations of deformed regions. It was found that crystal orientations were different between the deformed matrix and the kink band. Residual stresses in the direction along the grain boundary were compressive in the vicinity of the boundary and tensile in the region apart from the boundary. Residual stresses in the kink band were large in compression in compared with those in the deformation matrix. The difference in the results between X-rays and synchrotron radiation suggests that there is a depth variation in the deformation and therefore the residual stress development.

Abstract: Residual stresses near the grain boundary of a bicrystal were measured by synchrotron radiation of SPring-8 at Japan Synchrotron Radiation Research Institute. A copper bicrystal specimen with a 90-degree tilt boundary was deformed 30% in tension. After the plastic extension, kink bands developed in a deformed matrix along the grain boundary. In this study, we focused on the residual stresses in the deformed matrix and the kink band. Residual stresses were evaluated by the X-ray single crystal measurement method. Stereographic projections were used to determine crystal orientations of deformed regions. Our observation showed that crystal orientations were different between the deformed matrix and the kink band. Residual stresses in the direction along the grain boundary in the deformed matrix and kink band were compressive. Residual stresses in the direction vertical to the grain boundary were seen opposite between the deformed matrix and the kink band.

Abstract: The brass alloys CuZn10 and CuZn37 were cold deformed by uniaxial compression in steps of 5 % res. 10 % to 20 %. Using X-ray synchrotron radiation d versus sin2ψ-distributions were measured. All diagrams showed strong non-linearities which were furthermore different for different hkl. The amplitudes of the oscillations increase with increasing deformation but come to a saturation, for CuZn37 at approximately 10 % compression, for instance. The development of the hkl-dependent residual stresses and the oscillations could be related to different microstructures induced by cold deformation. The Voigt-model suits well to describe the oscillations in d-sin2ψ curves associated with the hot extrusion process which was used for the fabrication of the samples. Moreover, it is shown that additional information obtained from TEM and X-ray line profile analysis is necessary to reproduce the experimental oscillations of d versus sin2ψ-distributions measured in cold deformed samples.