Papers by Keyword: Porous Metal

Abstract: Powder forging combines powder metallurgy and forging technology, thus possess the advantages of both processes that result in both stronger and yet more versatile products with complicated geometry and arbitrary alloy compositions. For complete filling up, predicting the power requirement and final face width is an important feature of the powder forging process. In this paper, a finite element method is used to investigate the forging force, the final face width and the density variation of the spur gear powder forging process. In order to verify the FEM simulation results, the experimental data are compared with the results of the current simulation for the forging force and the final face width of spur gear. The influences of the parameters such as modules, number of teeth, the initial relative density, the ratio of the height to diameter of billet and friction factor on the forging force and the final face width of the billets are also examined.

Abstract: This paper developed a new type of ball-type porous metal preparation method. A brief introduction of this new type of spherical aluminum-based metal forming method of porous, pore structure and its compression and energy absorption properties, but also involves the performance of spherical holes iron foam.

Abstract: Lotus-type porous aluminum with cylindrical pores oriented in one direction was deformed by Equal Channel Angular Extrusion (ECAE) through a 150° die with sequential 180° rotations, and the pore morphology and Vickers hardness after the extrusion were investigated. The Vickers hardness increases with increasing number of passes in the extrusions both parallel and perpendicular to the pore direction, accompanied by the decrease of porosity. The densification occurs more easily in the perpendicular extrusions than in the parallel extrusions, and the large deformation by the densification gives rise to the large increase in the Vickers hardness for the perpendicular extrusions.

Abstract: This paper reveals a preparation method of a new type of porous metal. Because of the high cost and low quality, the actual large-scale application of porous metal is not very widespread. The new manufacturing methods proposed by paper will enhance the practical application of porous metals. The hollow part of hollow metal balls can be used as the main body of porous metal to manufacture porous metal. First, a hemispherical-thin layer metal structure was obtained by plastic processing from a metal plate. Then, this metal structure was connected appropriately according to the body-centered cubic structure to from a new type of spherical porous metal. The method is simple, high productivity, easy control and low cost.

Abstract: Lotus-type porous iron was fabricated by continuous zone melting technique through thermal decomposition of chromium nitride(Cr1.18N). Nitrogen dissolves into the molten iron through thermal decomposition of Cr1.18N. When the molten iron is solidified in one direction, insoluble nitrogen forms the directional gas pores aligned along the solidification direction. The porosity increases with increasing transfer velocity. For most of lotus metals fabricated by pressurized gas method, the porosity does not change with the transfer velocity owing to constant gas solubility in liquid and solid phase. On the other hand, the porosity of lotus metal fabricated by thermal decomposition method depends on the transfer velocity. This difference is attributed to the decomposition behavior of gas compound dependent upon the heating rate.

Abstract: Lotus-type porous metal with many straight pores is attractive as a heat sink because larger heat transfer capacity is obtained due to the small diameter of the pores. The heat transfer capacity of the lotus-type porous copper heat sink was calculated using the model with the pores of uniform diameters. However, actual lotus-type porous metals have a distribution of pore diameter. In the present work, we investigated the lotus-type porous copper fin model by considering size distribution of the lotus-type porous copper fin. Prediction of the heat transfer characteristics for the lotus-type porous copper heat sink shows a good agreement with the experimental data.

Abstract: Lotus-type porous aluminum was fabricated by continuous casting technique in mixture gas of hydrogen and argon at various transfer velocities in order to understand formation process of pores. The porosity and pore diameter decrease with increasing transfer velocity. The transfer velocity dependence of the porosity in lotus aluminum is different from that in other lotus metals such as stainless steel and copper. It is considered that the difference is attributed to lower solubility in aluminum than that in other metals.

Abstract: Lotus-type porous magnesium ingots were fabricated in pressurized hydrogen atmosphere through a mold casting technique. The mold consists of two cooling blocks placed at the bottom and one lateral side. It was found that the pores started to grow upwards and horizontally and the both directional pores collapsed and then shifted to the direction. Such anisotropic growth of pores is in good agreement with the map of temperature gradient predicted by two-dimensional finite differential analysis.

Abstract: Dynamic and quasi-static compression tests were conducted on lotus-type porous iron with porosity of about 50% using the split Hopkinson pressure bar method and universal testing machine, respectively.　In the dynamic compression parallel to the pore direction, a plateau stress region appears where deformation proceeds at nearly constant stress, while the plateau stress region does not appear in the quasi-static compression. The plateau stress region is probably caused by the buckling deformation of matrix iron which occurs only in the dynamic compression. In contrast, the compression perpendicular to the orientation direction of pores exhibits no plateau-stress regions in the both dynamic and quasi-static compression.

Abstract: The elastic and plastic deformation behaviors of lotus-type porous copper (lotus copper) with cylindrical pores oriented in one direction were investigated using two acoustic methods (resonant ultrasound spectroscopy and acoustic emission method). All the independent components of elastic stiffness were determined by resonant ultrasound spectroscopy combined with electromagnetic acoustic resonance method, which revealed that the Young’s modulus exhibits the anisotropy originating from the anisotropic porous structure and anisotropic matrix texture. The porosity dependence of the anisotropic Young’s modulus can be calculated by the micromechanics modeling based on effective-mean-field theory. The tensile deformation behavior of lotus copper was analyzed by acoustic emission method, which revealed that many burst acoustic emission signals are detected during the tensile deformation. This implies that many cracks are formed during the tensile deformation.