Papers by Keyword: R-Value

Abstract: It is known that well developed <111>//ND texture increases Lankford value (r-value) of not only bcc metals but also fcc metals and alloys. However, <111>//ND texture cannot be formed in fcc metals by conventional rolling and annealing processes. The <111>//ND orientation is one of the major components of shear texture. Accordingly, this orientation develops in aluminum sheet when shear deformation is introduced. Al-Mg-Si alloy 6016 sheet was processed by two-pass differential speed rolling at room temperature under a high friction conditions. The rolling direction of the second pass was so selected that the direction of shear deformation introduced in the second pass was either similar (unidirectional shear rolling) to or opposite (reverse shear rolling) to that in the first pass. The roll speed ratio was 2.0. Large shear strain was successfully introduced through the thickness uniformly by the differential speed rolling. The shear texture with major components of {001}<110> and {111}<110> were developed throughout the thickness. Though large reduction in thickness of 75% was applied to the sheets by the rolling, conventional rolling texture such as {112}<111> or {123}<643> orientation was not detected in any part of the thickness. By solution treatment after the rolling, intensity of shear texture weakened and grain size decreased. It has been found that r-value is improved by the differential speed rolling subsequently followed by solution treatment.

Abstract: In order to improve deep drawability of 6000 series aluminum alloys for automotive body panels, texture control for increasing r-value of the sheets was attempted by combination of symmetric and asymmetric rolling. Asymmetric warm rolling at relatively low reduction after symmetric rolling made it possible to form TD-rotated β-fiber texture including {111} components. Recrystallization textures of the T4-treated materials varied significantly depending on roll speed ratio and reduction in asymmetric warm rolling. On appropriate rolling conditions, {111}<110> orientation with high r-value was formed as a main component of recrystallization texture. On the other hand, two-stage heat treatment consisting of low temperature annealing and subsequent T4-treatment led to a significant change in recrystallization texture. In the sample annealed for long time at a low temperature, TD-rotated β-fiber rolling texture was retained even after solution treatment at a much higher temperature, because recovery or recrystallization took place to some extent during low temperature annealing.

Abstract: Ultra-fine grained and high hardened Al sheet was obtained by Equal Channel Angular Pressing (ECAP). During this process the microstructure, the hardness and the texture of AA 1050 Al alloy sheet are changed by a severe shear deformation. The plastic strain ratio after the ECAP and subsequent heat-treatment condition was investigated in this study. It was found that the average r-value of the equal channel angular pressed and subsequent heat-treated specimen was 1.7 times higher than that of the initial Al sheet. This could be attributed to the various texture formations through the ECAP and subsequent heat-treatment of AA 1050 Aluminum alloy sheets.

Abstract: In warm rolled steels, the intensity of the <111>//ND annealing texture, which favours formability, has been related to the formation of shear bands during rolling. Coarse hot band grain sizes (HBGS’s) facilitate flow localization, the mechanism associated with the formation of shear bands.In this work, the effect of grain size after hot rolling was studied in a low carbon steel containing small additions of Cr and Mn. The formation of shear bands and their subsequent influence on the normal anisotropy rm and planar anisotropy Dr in the annealed steels were of particular interest. Two HBGS’s (18 and 30mm) were employed and the specimens were warm rolled to reductions of 65 and 80% at various temperatures between 640 and 700°C. The results show that the frequency of shear banding is slightly lower for the smaller grain size. The normal anisotropy was not affected by the HBGS; by contrast, much lower Dr values were associated with the finer grained steel.

Abstract: The plastic anisotropy was measured for a commercial AZ31 magnesium sheet and compared with results from a model calculation using a self consistent viscoplastic model. The anisotropy of plastic flow stresses can be explained by the off-basal character of the texture and the activation of the prismatic slip in addition to the basal, pyramidal slip and the > < 1 1 01 } 2 1 01 { twinning system. The strain anisotropy r ( r = ew/et ; ew, et – strains in width and thickness directions of a sheet material ), as obtained from model calculations, fits qualitatively with in-situ measured values. Results from these model calculations are compared with texture simulations and discussed in further consideration of the microstructure of the sheet material.

Abstract: This investigation aimed at the understanding of texture development during r-value determination by uniaxial tensile testing. Special emphasis was given to examine the texture evolution in the deformation zone of the tensile test specimen during mechanical r-value determination. The textures of different sheet steel grades were investigated in different deformation stages by the orientation distribution function (ODF) and mechanical testing.

Abstract: By severe plastic deformation of metals, an ultra fine grain size can be obtained. In the present study an AA 1050 Aluminium alloy has been severe deformed by Equal channel angular pressing (ECAP). A study on the microstructure and the texture of the samples after ECAP and subsequent heat treatment has been carried out. The specimens after ECAP showed a very fine grain size, a decrease of <100> // ND, and an increase of <111> // ND textures. The {111}<112>, {123}<634>, {110}<001>, {112}<111>, {110}<111>, and {013}<231> texture components were increased in the specimens after the ECAP and subsequent heat-treatment at 400° C for 1 hour. One of the most important properties in sheet metals is formability. The r-value or plastic strain ratio has been used as a parameter that expresses the formability of sheet metals. The change of the plastic strain ratios after the ECAP and subsequent heat-treatment conditions has been investigated and it was found that they were two times higher than those of the initial Al sheets. This could be attributed to the formation above texture components through the ECAP and subsequent heat-treatment.

Abstract: Large shear deformation was successfully introduced in 5182 aluminum alloy sheets by 2-pass differential speed warm rolling under a high friction condition. The roll speed ratio was varied from 1.0 to 2.0. When the roll speed ratio was smaller than 1.4, shear strain increased near the surface, but the strain decreased to zero at the mid-thickness. At a roll speed ratio larger than 1.4, shear strain was introduced even at the mid-thickness, and it increased near the surface. Thus the shear strain increased with the roll speed ratio. After 2-pass differential speed rolling, a large shear strain prevailed throughout the thickness. The rolling direction of the second pass was so selected that the direction of shear deformation introduced in the second pass was similar to (unidirectional shear rolling) or opposite (reverse shear rolling) that in the first pass. A shear texture with main components of {111}<110>, {112}<110> and {001}<110> prevailed throughout the thickness, and conventional rolling textures such as {112}<111> or {123}<634> orientation were not detected in any part of thickness. The rolling direction of the second pass had little effect on the deformation texture. After recrystallization annealing, the shear texture components were retained. The intensity of the shear texture components after recrystallization was almost similar to the deformation texture. The r-value of the annealed sheet was slightly increased and the planar anisotropy of the r-value was decreased by differential speed rolling. Differential speed rolling, by which shear deformation can be introduced throughout the thickness, was thus shown to be a promising process for improving the physical and mechanical properties of rolled and annealed aluminum alloy sheets by texture control.

Abstract: In order to improve deep drawability of Al-Mg-Si alloy sheets for automotive body panel by texture control, the effects of Mn addition and warm rolling on recrystallization texture were investigated for rolled and T4 treated sheets and the r-value was related to overall texture through thickness. Recrystallization texture after T4 treatment varied significantly depending on alloy composition and rolling condition. Planar anisotropy of r-value could be predicted relatively exactly from recrystallization texture by the Taylor full constraints model for all specimens. Mn addition led to an increase of average r-value in both cold and warm rolled materials, while warm rolling resulted in a decrease of average r-value in spite of relatively high predicted r-values in the surface layer.