Papers by Keyword: Super-High Speed Point Grinding

Abstract: The application of the wheel used in super-high speed point (SHSP) grinding is introduced in detail, depicting the applied rang of the wheel, through designing the wheel body and the layer of CBN in the wheel. The designed principle is inferred according to the specific shape, the grinding productivity is analyzed in the course grinding zone and the finished grinding zone, introducing the angle of course grinding zone, which affects the grinding parameters in SHSP grinding, the value of the angle is designed to be suited to the point grinding, and manufacturing the wheel, introducing the changed state of chip flowing grinding used in the new wheel, the micro-surface of the wheel is observed through microscope, whose the ratio of air hole and the layer of CBN are analyzed, simulating the wear trend of the new wheel, the conclusions about super hard abrasives and wearing are drawn at last, the application of SHSP grinding is related to designing and manufacturing of the wheel, which provides the equipment for realizing high precision and productivity processing and offers the referred basis for the theoretical research.

Abstract: Super-high speed point grinding is a new high-speed grinding technology with some excellent machining performances. In such a grinding process, there is a high-speed airflow rotating around the edge of grinding wheel which hinders the grinding fluid from injecting into the contact area and makes the fluid atomization and splash during grinding process, so as to decrease the ratio of effective grinding fluid into contact area and affect the surface integrity of workpiece. In this paper, the structure and properties of grinding fluid jet is analyzed, the velocity distribution field of the round turbulent jet is discussed theoretically and simulated. Based on the pressure balance principle, a mathematical model is established for the jet velocity at the fluid nozzle, which enables the grinding fluid to pass through the high speed airflow and enter into the contact area. According to the analysis of the grinding fluid velocity in the jet core, an engineering formula is given to calculate the position limit of nozzle during grinding process, as well as a practical design example for the high speed grinding machine is presented.

Abstract: The technology of super-high speed point (SHSP) grinding will bring in higher precision and productivity for component manufacturing. The surface roughness attained by SHSP grinding is analyzed in this paper based on the contact area and the probability distribution of chip thickness while the swivel angle of α exists, proposing a new method to predicate the value of the roughness, the experiment of SHSP grinding is carried out whether α exists or not to verify the theoretical analysis in the paper, through observing the micro-surface after grinding, the conclusions will be drawn at last.

Abstract: Super high-speed point grinding is a good performance grinding with high surface quality due to its low force. To model point grinding forces including swivel angle formed by tilting wheel to the horizontal workpiece axis seems necessary. In this research, a point grinding force model was present, and the point grinding forces are influenced by factors such as grinding depth, wheel velocity, swivel angle as well as equivalent diameter. And then some experimental tests are carried out. It is found that the experimental data was in good agreement with theoretical model.