A Truing Technique of Flattening Diamond Grains for Fabricating Microstructures with Fine Surfaces

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Abstract:

A truing technique that can be used to shape the tip of an electroformed diamond tool into a hemisphere and flatten diamond grains on the tool working surface at the same level as the bond face was developed. A polycrystalline diamond disk whose top surface roughened by electrical discharge machining was partially flattened by grinding was used as a truer. Diamond grains on the tool working surface were successfully flattened along the hemispherical tool profile when the grains mesh size of #1000 was employed. In addition, a grinding test using glasslike carbon as a work material revealed that a surface roughness of less than 50 nm Rz could be obtained in both cases when moving the tool on contour and scanning paths.

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Key Engineering Materials (Volumes 389-390)

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350-355

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September 2008

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© 2009 Trans Tech Publications Ltd. All Rights Reserved

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