Papers by Author: Chang Sam Kim

Abstract: The artificial lightweight aggregates (ALAs) were manufactured using dredged soil produced at thermal power plant and waste catalyst slag by direct sintering method at 1050~1250°C for 10min. The ALAs of 100% dredged soil showed the black core phenomenon even at the low sintering temperature as 1050°C and become lightened by bloating pores in black core area with sintering temperature. On the other hand, the aggregates with 100% waste catalyst slag did not showed black coring and bloating phenomenon and had the low forming ability and many cracks inside. Adding the dredged soil to the waste catalyst slag decrease the specific gravity by promoting the black coring and bloating inside. The water absorption(%) of ALAs decreased with sintering temperature. The ALAs fabricated in this study showed the specific gravity of 0.8~2.0 and water absorption of 2~16% so it could be applied to various fields such as the lightweight concrete or the field of the porous carriers for purification of a contaminated soil or water.

Abstract: This research provides a comparison of ALAs which was made up of two different raw materials, that is, MDFA and MDBA which were produced from fluidized bed type boiler of power plant and then magnetically separated. ALAs made up of MDFA had too much liquid phase at high temperature; on the other hand, those made up of MDBA showed a black core region as well as good distribution of various sizes of pores inside ALA. Although a good quality of ALA can be made of MDBA only, the optimum composition was obtained under the conditions of MDBA:DS=5:5 and at 1200°C. Nonetheless for its high sintering temperature, MDBA is a prospective recycling material for making lightweight aggregate.

Abstract: The electrochemical properties of LiFePO4 as a cathode of lithium ion batteries considerably depend on a particle size of LiFePO4 and a condition of carbon coating. In this study, LiFePO4 powders were prepared using ultrasonic spray pyrolysis method, and then LiFePO4/C composites were made by infiltrating sucrose solution into LiFePO4 powders, drying, high-energy milling and annealing. The effects of high-energy milling were analyzed by comparing with electrochemical properties of powders synthesized without high-energy milling. It was found that the milling process drastically reduced the particle size of synthesized powders and electrical conductivity, and improved discharge capacity, cycle stability and rate performance.

Abstract: Al doped Li(Ni1/3Co1/3Mn1/3-xAlx)O2 (x=0.005, 0.01, 0.05) and Li(Ni1/3-x/2Co1/3Mn1/3-x/2Alx)O2 (x=0.01, 0.05) cathode materials for lithium ion batteries were synthesized using an ultrasonic spray pyrolysis and heat treatment. The substitution with Al reduced the content of Mn3+, promoted grain growth, and broadened the particle size distribution of synthesized powders. The initial discharge capacity of cells made with 0.5 mol% Al doped Li(Ni1/3Co1/3Mn1/3-0.005Al0.005)O2 powder was as high as that of the undoped (~180 mAhg-1, 3.0
4.5 V), and showed an excellent cycle stability. The improvement of the cycle stability was considered to be due to the decrease of Mn3+ in Li(Co1/3Ni1/3Mn1/3-xAlx)O2 by Al doping.

Abstract: The ultrasonic spray pyrolysis method and proper heat treatments were applied in order to synthesize La0.8Sr0.2CrO3 (LSC) which is one of promising materials for separator in soild oxide fuel cell in this study. LSC powders that were sprayed at 800oC, heat-treated at 900oC for 5 hrs, ball-milled and finally heat-treated again at 1200oC for 20 hrs showed the average diameter of 0.3 *m and narrow size distribution to find particles above 0.5 *m hardly. In addition, the synthesizing temperature of LSC powders in ultrasonic spray pyrolysis method was 100
lower than conventional ball milling and drying method. Therefore the proper combination of heat treatment and milling process after spray pyrolysis was found to be very critical in synthesizing fine and uniform LSC powders. Finally, the sintering properties of these LSC powders were analyzed and compared with those of conventional ones.

Abstract: The surface of Li(Ni1/3Co1/3Mn1/3)O2 was modified with Al2O3 using aqueous alumina sol and the electrochemical properties of the coated oxide were measured and compared with both uncoated and Al-doped one. The alumina coated powder showed 185 mAh/g at first cycle, and 139 mAh/g after 50 cycles in the voltage range of 3.0~4.6 V at 1C rate. The initial discharge capacity of the coated powder was slightly lower than that of the alumina doped one, but the cycle stability of the coated was better than that of the doped.

Abstract: CuO/GDC composite powder with 50 wt% of CuO was prepared by surface modification of ~60 nm GDC powder with Cu precursors. Since copper oxide melts at lower temperature than GDC sintering temperature, fabrication procedure was modified by inducing infiltration of molten copper oxide via capillary force and then followed by heat treatment at ~1000
. Surface modification was carried out with a MgO sol to suppress agglomeration of GDC. Such prepared Cu/GDC cermets showed uniform microstructure and excellent electronic conductivity of ~8500 S/cm for the Cu/GDC cermet and ~10200 S/cm for the modified one at 800
.

Abstract: Lithium manganese oxide (LiMn2O4) powders for lithium ion batteries were synthesized from two separate raw material pairs, LiOH/MnO and LiOH/MnO2. The prepared powders and their electrochemical properties were investigated. Powders calcined at 780°C were composed of a single-phase spinel structure but those treated at 850°C showed a higher intensity ratio of I400 to I311, a slightly larger lattice parameter, and an increased discharge capacity by 10% under 3.0~4.3V voltage range. The XPS study on the oxidation states of manganese repealed that powders made from LiOH/MnO had less Mn3+ ion and gave better battery performances than those from LiOH/MnO2.

Abstract: CuO/GDC composite powder with 50 wt% of CuO was prepared by surface modification of ~60 nm GDC powder with Cu precursors. Since copper oxide melts at lower temperature than GDC sintering temperature, fabrication procedure was modified by inducing infiltration of molten copper oxide via capillary force and then followed by heat treatment at ~1000 °C . Surface modification was carried out with a MgO sol to suppress agglomeration of GDC. Such prepared Cu/GDC cermets showed uniform microstructure and excellent electric conductivity of ~6000 S/cm for the Cu/GDC cermet and ~10000 S/cm for the modified one at 800°C.

Abstract: Li(Ni1/3Co1/3Mn1/3)O2 powders were synthesized by using an ultrasonic spray pyrolysis method, and then heat-treated at 900 or 1000°C for 20 h. The morphology of the as-synthesized powder was spherical. The post heat-treatment changed the particle size and morphology of the synthesized powders. Structural characteristics of the heat-treated powders were analyzed using XRD and SEM, and their electrochemical properties were compared. Higher first discharge capacity was obtained from the powder heat-treated at 1000°C, but its rough and rugged surface might cause a rapid decrease of the capacity retention.