Papers by Author: Dong Ying Ju

Abstract: Water cavitation peening (WCP) with aeration, namely, a new ventilation nozzle with aeration is adopted to improve the process capability of WCP by increasing the impact pressure induced by the bubble collapse on the surface of components. In this study, in order to investigate the process capability of the WCP with aeration a standard N-type almen strips of spring steel SAE 1070 was treated byWCP with various process conditions, and the arc height value and the residual stress in the superficial layers were measured by means of the Almen-scale and X-ray diffraction method, respectively. The optimal fluxes of aeration and the optimal standoff distances were achieved. The maximum of arc height value reach around 150μm. The depth of plastic layer observed from the results of residual stresses is up to 150μm. The results verify the existence of macro-plastic strain in WCP processing. The distributions of residual stress in near-surface under different peening intensity can provide a reference for engineers to decide the optimal process conditions of WCP processing.

Abstract: One of the vertical magnetic recordings medium materials of the hard disk drive (HDD) is a Pt-Fe thin film. The development of ultra-high density magnetic recording medium in next generation is expected the magnetic disks such as HDD with capacity enlargement of the data. In order to study effectiveness of the proposed sputtering method, we evaluated micro structure, magnetic and the mechanical properties of a Pt-Fe thin film by some sputtering process conditions. From research results, effect sputtering conditions on micro-structure and mechanical properties of Pt-Fe nano film are verified.

Abstract: The purpose of this investigation is to detect damage from stress distribution in the surface of near pre-crack tip by using X-ray diffraction technique during biaxial tension test. An measurements apparatus to measure stress distribution along pre-crack direction was fabrication by use of a biaxial tensile test device and a stress analyzer based on single exposure technique with one position sensitive proportional counter. Stress distribution with different tensile applied stress ratios were measured during biaxial tension test. As results, the shape of actual stress was keeping increase with increasing tensile applied stress. At maximum applied stress, the residual stress increases with the increasing distance from the crack tip; after reaching a maximum it gradually diminish.

Abstract: This paper describes the results of an experimental investigation on the drop off impact test on a range of sandwich panels. The magnesium alloy sandwich panels were fabricated with rolled sheets at different thickness by pressing and bonding method. Out-plane compression test was employed to obtain its basic deformation-force behavior. The impact experiments were carried out in which a steel cylinder was dropped off at various height levels, ranging from 0.5m to 1.5 cm to impact the panel. A high speed camera was employed to take pictures at 20 thousand frames per second and the low-velocity impact response on the sandwich panels is recorded with a dynamic force senor under the panel simultaneously. The shock response with time and the impact absorption energy were analyzed and compared. The results of this study proved that the magnesium alloy honeycomb sandwich panels have good impact energy absorption performance.

Abstract: The composite magnetic nanoparticles of coated SiO nano film with about 8 nm size can be dispersed in various liquid media, widely known as magnetic fluids or ferrofluids with both magnetic and liquid properties. In this paper, a bio-medicine coating technology on surface of magnetic nanoparticles and the optimum fabrication condition and the magnetism of composed bio-nanoparticles are investigated. Through observation of micro-structure of the bio-nanopaticles on coating surface, and evaluation of magnetic property and safety to apply to biomaterials, we know the bio-medicine coated on surface of magnetic nanoparticles is suitable of bio-solutions into surface of biomaterials.

Abstract: Comparing with conventional mechanical shot peening (SP) technique, water cavitation peening (WCP) experiments of Almen strips were carried out on a self-manufactured equipment. The results show that WCP demonstrates a wide range of standoff distance (SD) that from the nozzle to the surface of the object. By measuring the colour changes of the Fuji pressure sensing film, over 110 MPa impacting pressure was detected, which is resulted from the bubbles blasting on the sample surface when the SD is from 65 to 100 mm under 40 MPa of operating pressure. 600 MPa compressive residual stress achieved on the suface of the Almen strips after WCPed for 32 min. The depth of the zone affected by the compressive residual stress is about 100 µm. The highest residual stress appears in the top surface layer, while in case of SP it appears in the subsurface. Compared to SP, WCP is capable to get rather smoother surface and cause less deformation of the testing sheet, simultaneously.

Abstract: Magnetic nanoparticles are widely used in magnetic fluid, magnetic grinding materials, magnetic controllers, magnetic sensors, biomedicine fields and so on. Recently, more and more attentions were focused upon DDS (Drug Delivery System). In this study, Magnetite nanoparticles about 8nm size were synthesized by liquid phase precipitation method. Then the nanoparticles coated with surfactant were dispersed throughout kerosene and inject the solutions into biomaterials. Using strong photon beams in SPring-8 facility, we observed the distribution state and the effect of magnetic field on the behaviour of nanoparticles in biomaterials.

Abstract: For Ag film used for storage media, it is required to have heat-resistant, anti-constant temperature, anti-constant humidity characteristics and corrosion resistance, while the high reflectivity of Al is maintained. An Ag thin film (additive elements Pd, Cu and P) was produced on glass substrates and various heat treatments were conducted. Then, the fine structure on this thin film was observed by AFM, and fine structure evaluation in the inside was carried out by in-plane diffraction and X-ray diffraction. In addition, residual stress analysis was performed. These results were compared and examined, and the fine structure and physical properties in a metallic thin film were evaluated.

Abstract: The purpose of this paper is coming thing by the neutron diffraction method in respect of inside residual stress of carburizing-nitriding quenching spur gear measure. Moreover, from Metallo-thermo-mechanical theory, simulation using the coupled analysis by finite element method is carried out, and the residual stress is predicted.

Abstract: Twin-Roll-Casting process is a rapid solidification process combining with hot rolling deformation. The liquid metal will be squeezed out but not sucked in from the mush zone caused by rolling deformation. This is different from conventional continuous casting process and will greatly affect the microstructure morphology and surface cracks of as-cast strip. In this paper, a 2D FEM model was employed to simulate the thermal mechanical behavior during twin-roll casting process of Mg alloy AZ31. The FEM results were compared with experimental results and show the effect of rolling deformation on the microstructure morphology and surface cracks of as-cast sheet.